PROPELLER SHAFT ASSEMBLY (for TMT Made) REASSEMBLY


  1. INSTALL UNIVERSAL JOINT SPIDER ASSEMBLY

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    1. Apply MP grease to a new spider and bearings.

    2. Fit the spider into the flange yoke.

    3. A01DW4NE01

      Using SST, install the 2 spider bearings to the spider.

      SST
      09332-25010
    4. A01DYRIE01

      Using SST, adjust the spider bearings so that: 1) the flange yoke does not overlap the snap ring grooves of the spider bearings, and the grooves are as wide as possible; and 2) the groove width on both sides is the same.

      SST
      09332-25010

    5. Install 2 new snap rings to the installed spider bearings. The snap rings must have equal thickness which will allow 0 to 0.05 mm (0 to 0.002 in.) axial play.

      Standard snap ring thickness
      Parts No. Thickness Mark
      90520-T0007 2.19 mm (0.0862 in.) F
      90520-T0008 2.21 mm (0.0870 in.) G
      90520-T0009 2.23 mm (0.0877 in.) H
      90520-T0010 2.25 mm (0.0885 in.) J
      90520-T0011 2.27 mm (0.0893 in.) K
      90520-T0012 2.29 mm (0.0901 in.) 1
      90520-T0013 2.31 mm (0.0909 in.) 2
      90520-T0014 2.33 mm (0.0917 in.) 3
      90520-T0015 2.35 mm (0.0925 in.) 4
      90520-T0016 2.37 mm (0.0933 in.) 5
      90520-T0017 2.39 mm (0.0940 in.) 6
      90520-T0018 2.41 mm (0.0948 in.) 7
      90520-T0019 2.43 mm (0.0956 in.) 8
      90520-T0020 2.45 mm (0.0964 in.) N
      90520-T0021 2.47 mm (0.0972 in.) 10
      90520-T0022 2.49 mm (0.0980 in.) A
      90520-T0023 2.51 mm (0.0988 in.) B
      90520-T0024 2.53 mm (0.0996 in.) C
      90520-T0025 2.55 mm (0.1003 in.) D
      90520-T0026 2.57 mm (0.1011 in.) E

      Note


      • New snap rings must be used.

      • The snap ring thickness must be the same on both ends.

    6. A01E13GE01

      Using a hammer, tap the flange yoke until there is no clearance between the spider bearings and snap rings.

    7. Align the matchmarks on the flange yoke and sleeve yoke.

    8. Install new spider bearings on the sleeve yoke side.

      Tech Tips

      Use the procedures described above.

      Tech Tips

      Perform the installation of the other universal joint spider(s) using the same procedures.

  2. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY


    1. Check the spider bearings for wear or damage.

    2. Check each spider bearing's axial play by turning the yoke while holding the shaft tightly.

      Maximum bearing axial play
      0.05 mm (0.002 in.)

      If the bearing axial play is greater than the maximum, replace the spider bearing.

  3. INSTALL CENTER NO. 1 SUPPORT BEARING ASSEMBLY

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    1. Install the center support bearing to the intermediate shaft.

    2. A01DX0OE01

      Coat the splines of the intermediate shaft with MP grease.

    3. Align the matchmarks on the flange coupling and intermediate shaft.

    4. Install the washer.

    5. A01DZZTE01

      Using SST to hold the flange, press the bearing into position by tightening a new nut.

      SST
      09330-00021
      Torque:
      181 N*m  { 1,850 kgf*cm, 134 ft.*lbf }

    6. Loosen the nut.

    7. Torque the nut again.

      Torque:
      68 N*m  { 700 kgf*cm, 51 ft.*lbf }
    8. A01E2KLE01

      Using a chisel and hammer, stake the lock nut.

    9. A01DV74E01

      Align the matchmarks on the flanges and connect the flanges with the 4 washers and 4 nuts.

      Torque:
      88 N*m  { 897 kgf*cm, 65 ft.*lbf }

      Tech Tips

      If replacing either the flange or intermediate shaft, reassemble them so that the yoke (2WD: sleeve yoke; 4WD: front flange yoke) of the intermediate shaft and the rear flange yoke of the propeller shaft are facing in opposite directions.

  4. INSPECT PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD)


    1. When replacing the spider bearing, be sure that the grease fitting hole is facing the direction shown in the illustration.

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