FUEL INJECTION NOZZLE REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  2. DISCONNECT AIR CLEANER HOSE


    1. Disconnect the IAT sensor connector.

    2. Detach the clamp of the IAT sensor harness.

    3. Loosen the 2 clamps from the air cleaner hose.

    4. Remove the air cleaner hose.

  3. REMOVE INTAKE PIPE ASSEMBLY


    1. A01DZM6

      Remove the 2 bolts and loosen the hose clamp.

  4. REMOVE VENTURI


    1. A01DWS5E02

      Disconnect the throttle open switch connector.

    2. A01E2GDE02

      Disconnect the throttle control motor connector.

    3. Remove the venturi and gasket.

  5. REMOVE INJECTION PIPE SET


    1. A01DX04

      Using a union nut wrench, loosen the 8 union nuts of the 4 injection pipes.

    2. Remove the 2 nuts, 2 upper pipe clamps and 4 injection pipes with lower pipe clamps.

  6. REMOVE NO. 1 GLOW PLUG CONNECTOR


    1. Remove the nut and wire harness.

    2. Remove the 4 screw grommets, 4 nuts and glow plug connector.

  7. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY


    1. A01DZQ7

      Disconnect the fuel hose from the leakage pipe.

    2. Remove the 4 nuts, leakage pipe and 4 ring packing washers.

  8. REMOVE NOZZLE HOLDER AND NOZZLE SET


    1. A01E2TUE01

      Using SST, remove the 4 injection nozzles, 4 injection nozzle seats and 4 injection nozzle seat gaskets.

      SST
      09268-64010   ( 09268-64020 )