CONDENSER

INSTALL COOLER CONDENSER ASSEMBLY

Install in this Direction

Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

Note

Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

Tech Tips

If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

Capacity
Add 40 cc (1.35 fl. oz)

CONNECT COOLER REFRIGERANT LIQUID PIPE A (for VALEO Made)

Remove the vinyl tape from the cooler refrigerant liquid pipe A and cooler condenser assembly.
Apply sufficient compressor oil to a new O-rings and fitting surfaces of the cooler refrigerant liquid pipe A

Compressor Oil

VC100YF or equivalent
Install the O-ring to the air cooler refrigerant liquid pipe A.

Note

Keep the O-rings and O-ring fitting surfaces free of foreign matter.
Connect the cooler refrigerant liquid pipe A to the cooler condenser assembly with the bolt.

Torque:

5.4 N*m { 55 kgf*cm, 48 in.*lbf }

Compressor Oil
VC100YF or equivalent

CONNECT SUCTION PIPE SUB-ASSEMBLY (for DENSO Made)

Remove the vinyl tape from the open ends of the cooler condenser assembly and suction pipe sub-assembly.

*1	Air Conditioner Tube and Accessory Assembly
*2	Piping Clamp
*a	Groove

Install a new piping clamp to the suction pipe sub-assembly.

Note

Securely engage the inside step of the piping clamp in the suction pipe sub-assembly groove.
Do not widen the opening of the piping clamp more than the diameter of the suction pipe sub-assembly when installing it.
Do not install the piping clamp with the large diameter section in the wrong direction.

Thoroughly coat 2 new O-rings and the contact surface of the suction pipe sub-assembly with compressor oil.

Compressor Oil

ND-OIL 8 or equivalent
Install the 2 O-rings to the suction pipe sub-assembly.

Note

Do not let foreign matter adhere to the O-rings or O-ring seals.
Engage the cooler condenser assembly and suction pipe sub-assembly.

*a Large Diameter Section of Piping Clamp - -

Note

Engage the parts by holding the pipe, not the piping clamp.
Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.
Tech Tips
- When inserting, make sure that a click sound is heard.
- Check that the suction pipe sub-assembly is securely inserted by pulling it.

Compressor Oil
ND-OIL 8 or equivalent

CONNECT DISCHARGE HOSE SUB-ASSEMBLY

Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

Install the O-ring to the discharge hose sub-assembly.
Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

Torque:

5.4 N*m { 55 kgf*cm, 48 in.*lbf }