ENGINE UNIT INSTALLATION

PROCEDURE

  1. INSTALL NOISE FILTER

    1. for Bank 2:

      Install the noise filter to the cylinder head cover with the bolt.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

    2. for Bank 1:

      Install the noise filter to the cylinder head cover with the bolt.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  2. INSTALL IGNITION COIL ASSEMBLY

    1. Install the 8 ignition coils with the 8 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  3. INSTALL NO. 11 WATER BY-PASS HOSE

    1. A214840C01

      *1

      Paint Mark

      *a

      Rear

      *b

      Front

      Install the No. 11 water by-pass hose.

      Tip:

      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of the hose clamp is indicated in the illustration.

  4. INSTALL ENGINE WIRE

    1. Attach the 3 wire harness clamps to install the engine wire.

    2. Connect the 4 knock sensor connectors.

    3. Install the bolt.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  5. INSTALL NO. 1 ENGINE COVER

  6. INSTALL NO. 2 ENGINE COVER

  7. INSTALL SEPARATOR CASE

    Click here

  8. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

    Click here

  9. INSTALL WATER PUMP PULLEY

    Click here

  10. INSTALL NO. 1 WATER BY-PASS HOSE

    Click here

  11. INSTALL NO. 3 ENGINE COVER

    Click here

  12. INSTALL NO. 4 ENGINE COVER

    Click here

  13. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  14. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  15. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH

    1. Install the front No. 1 engine mounting bracket LH with the 4 bolts.

      35 N*m

      357 kgf*cm

      26 ft.*lbf

  16. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH

    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      35 N*m

      357 kgf*cm

      26 ft.*lbf

  17. INSTALL EGR COOLER ASSEMBLY

    Click here

  18. CONNECT NO. 11 WATER BY-PASS HOSE

    Click here

  19. INSTALL NO. 8 WATER BY-PASS HOSE

    1. A214869C01

      *1

      Paint Mark

      *a

      Upper Side

      *b

      Front

      Install the No. 8 water by-pass hose.

      Tip:

      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of each hose clamp is indicated in the illustration.

  20. INSTALL NO. 2 WATER BY-PASS PIPE

    1. A214865C01

      *1

      Paint Mark

      *a

      Upper Side

      Install the No. 2 water by-pass pipe with the 2 bolts and connect the hose.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

      Tip:

      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of each hose clamp is indicated in the illustration.

  21. INSTALL NO. 3 AIR TUBE

    1. Install the No. 3 air tube with the bolt.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  22. INSTALL NO. 4 AIR TUBE

    1. Install the No. 4 air tube with the bolt.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  23. INSTALL NO. 3 WATER BY-PASS HOSE

    Click here

  24. INSTALL NO. 3 WATER BY-PASS PIPE

    Click here

  25. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2)

    1. A214875C01

      *1

      No. 3 Air Tube

      *2

      New Gasket

      *3

      Air Switching Valve

      *4

      Claw

      Install a new gasket and the air switching valve with the 3 bolts.

      24 N*m

      245 kgf*cm

      18 ft.*lbf

      Note:

      Make sure the gasket's claws are not caught between the air switching valve and No. 3 air tube.

    2. Install the 2 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

    3. Install the 2 wire harness clamp brackets with the 2 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  26. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 1)

    1. A214874C01

      *1

      No. 4 Air Tube

      *2

      New Gasket

      *3

      Air Switching Valve

      *4

      Claw

      Install a new gasket and the air switching valve with the 3 bolts.

      24 N*m

      245 kgf*cm

      18 ft.*lbf

      Note:

      Make sure the gasket's claws are not caught between the air switching valve and No. 4 air tube.

    2. Install the 2 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

    3. Install the 2 wire harness clamp brackets with the 2 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

  27. INSTALL NO. 2 FUEL TUBE SUB-ASSEMBLY

    1. Attach the clamp and install the No. 2 fuel tube (Click here).

    2. Install the bolt.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

  28. INSTALL FUEL HOSE

    1. Attach the clamp and install the fuel hose (Click here).

  29. INSTALL ENGINE WIRE