BACK WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

PROCEDURE


  1. CLEAN BACK WINDOW GLASS


    1. When reusing the back window glass:


      1. B006A8B

        Using a gasket scraper, remove any remaining adhesive residue from the back window glass.

        Note

        Be careful not to damage the back window glass.

    2. Clean the outer circumference of the back window glass with a non-residue solvent.

      Note


      • Do not touch the back window glass surface after cleaning it.

      • Even if using a new back window glass, clean the windshield glass with a non-residue solvent.

  2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. Install 2 new No. 1 windshield glass stoppers to the vehicle body.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. Apply the glass primer to the back window glass stopper installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new back window glass stopper.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B006B7IC01
      *a Backside

      Install the 2 No. 2 back window glass stoppers to the back window glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

  4. INSTALL CENTER STOP LIGHT WIRE


    1. B006DLTC01
      *a Backside
      *b Alignment Mark
      B006GBM Glass Primer

      Apply the glass primer to the center stop light wire installation surface of the back window glass.

      Standard Dimension
      Area Dimension
      a 18.5 mm (0.728 in.)
    2. B006GNRC01
      B006GBM Double-sided Tape

      Remove the peeling paper from a new light wire.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Align the light wire to the alignment mark shown in the illustration (ceramic protrusion) on the back window glass while and install it.

      Note

      Allow the primer to dry for 3 minutes or more.

      B0069W5C01
      *a Alignment Mark - -

  5. INSTALL CENTER STOP LIGHT COVER LH


    1. Apply the glass primer to the center stop light cover installation surface of the back window glass.

      Note

      Do not apply too much primer.

      B006GDRC01
      *a R End - -
      Standard Dimension
      Area Dimension
      a 20.0 mm (0.787 in.)
    2. B006G8DC01
      B006GBM Double-sided Tape

      Prepare the 3 sizes of new double-sided tapes as in indicated the illustration.

      Standard
      Area Specified Condition
      a 5.0 mm (0.197 in.)
      b 20 mm (0.787 in.)
      c 0.4 mm (0.0157 in.)
    3. B006D9UN01

      Install the each double-sided tapes as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 1.5 mm (0.0591 in.)
    4. B006EIKC02
      *a Backside

      Remove the peeling paper from a new center stop light cover LH.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    5. Install the center stop light cover LH to the back window glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 8.0 mm (0.315 in.)

  6. INSTALL CENTER STOP LIGHT COVER RH


    1. Apply the glass primer to the center stop light cover RH installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. B006G8DC01
      B006GBM Double-sided Tape

      Prepare the 3 sizes of new double-sided tapes as in indicated the illustration.

      Standard
      Area Specified Condition
      a 5.0 mm (0.197 in.)
      b 20 mm (0.787 in.)
      c 0.4 mm (0.0157 in.)
    3. B006ADBN01

      Install each piece of the double-sided tape as shown in the illustration

      Standard Dimension
      Area Dimension
      a 1.5 mm (0.0591 in.)

    4. Remove the peeling paper from a new center stop light cover RH.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    5. B006BFBC02
      *a Backside

      Install the center stop light cover RH to the back window glass as shown in the illustration.

      Note

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 8.0 mm (0.315 in.)

  7. INSTALL NO. 1 BACK WINDOW MOULDING


    1. Apply the glass primer to the No. 1 back window moulding installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new No. 1 back window moulding.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Install the No. 1 back window moulding to the back window glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.


      • Make sure the installation position of the No. 1 back window moulding is within a +/- 3 mm range.

      B006BEQC01
      *a Backside *b Ceramic Notch
      Standard Dimension
      Area Dimension
      a 7.3 mm (0.287 in.)

  8. INSTALL BACK WINDOW GLASS DAM KIT


    1. Apply the glass primer to the back window glass dam kit installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new back window glass dam kit.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B006CGJC01
      *a Alignment Mark

      Install the back window glass dam kit to the back window glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 4.6 to 7.6 mm (0.181 to 0.299 in.)

  9. INSTALL WINDSHIELD GLASS SEAL


    1. B006CMAC01
      *a Cut Off

      Cut the back windshield glass seal to the length shown in the illustration.

      Standard Dimension
      Area Dimension
      a 1170 mm (3.84 ft.)

    2. Apply the glass primer to the windshield glass seal installation surface of the back window glass.

      Note

      Do not apply too much primer.

    3. Remove the peeling paper from a new windshield glass seal.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    4. Install the windshield glass seal to the back window glass as shown in the illustration.

      B006GKCC01
      *a Backside *b Alignment Mark
      Standard Dimension
      Area Dimension
      a 33.5 mm (1.32 in.)

  10. INSTALL BACK WINDOW GLASS DAM KIT


    1. Apply the glass primer to the back window glass dam kit installation surface of the back window glass.

      Note

      Do not apply too much primer.

    2. Remove the peeling paper from a new back window glass dam kit.

      Tech Tips

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. Install the 6 back window glass dam kits to the back window glass as shown in the illustration.

      B006DULC01
      *a Application Marking - -
      Standard Dimension
      Area Dimension
      a 1.5 mm (0.0591 in.)
      b 0.5 mm (0.0197 in.)

  11. INSTALL BACK WINDOW GLASS


    1. Clean and shape the contact surface of the vehicle body.


      1. B006AN2C02
        *a Vehicle Body
        B006GBM Adhesive

        Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 1.0 to 3.0 mm (0.0394 to 0.118 in.)

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave approximately of adhesive on the vehicle body.

      2. Clean the contact surface of the vehicle body with non-residue solvent.

    2. Position the back window glass.


      1. Using suction cups, place the back window glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. B006CYOC01
        *a Matchmarks

        When using a new back window glass:

        Place matchmarks on the back window glass and vehicle body at the locations indicated in the illustration.

        Note

        Check that the No. 2 back window glass stopper are attached to the No. 1 back window glass stopper correctly.

        Tech Tips

        When reusing the back window glass check and correct the match mark positions.

      4. Using suction cups, remove the back window glass.

      5. Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

        Note


        • Do not apply too much primer.

        • Do not apply primer to the adhesive.

        • When applying the primer, take care of the seams of the panel and spot welds.

    3. Using a brush or sponge, coat the glass primer as shown in the illustration.

      Note

      Do not apply too much primer.

      B0069K9C01
      *a Backside - -
      B006E97 Glass Primer - -
      Standard Dimension
      Area Dimension
      a 14.0 mm (0.551 in.)
      b 19.0 mm (0.748 in.)
      c 9.7 mm (0.382 in.)
      d 12.5 mm (0.492 in.)
    4. B006AC1C84
      *a Sealer Gun
      *b Nozzle
      B006GBM Adhesive

      Cut off the tip of the cartridge nozzle as shown in the illustration.

      Standard Dimension
      Area Dimension
      a More than 12.0 mm (0.472 in.)
      b More than 8.0 mm (0.315 in.)

    5. Load the sealer gun with the cartridge.

    6. Apply adhesive to the glass as shown in the illustration.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

      Note

      Allow the primer to dry for 3 minutes or more.

      B006BVBC02
      *a Backside - -
      ● Ceramic Notch - -
      B006GBM Adhesive - -
      Standard Dimension
      Area Dimension
      a 12.0 mm (0.472 in.)
      b 10.0 mm (0.394 in.)
      c 16.5 mm (0.650 in.)
      d 9.0 mm (0.354 in.)
      e 8.0 mm (0.315 in.)

    7. Install the back window glass to the vehicle body.


      1. B006CYOC01
        *a Matchmarks

        Using suction cups, position the back window glass so that the matchmarks are aligned.

        Note


        • Check that the No. 1 back window glass stopper and the No. 2 back window glass stopper are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      2. Press it in gently along the rim.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a gasket scraper, remove any excess or protruding adhesive.

        Note

        Apply adhesive as far as the edge of the back window glass.

      4. Hold the back window glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    8. Connect the each connector.

  12. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove the protective tape and match mark.

  13. INSTALL LOWER OUTSIDE BACK WINDOW MOULDING

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  14. INSTALL CENTER STOP LIGHT ASSEMBLY

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  15. INSTALL CENTER STOP LIGHT COVER LH

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  16. INSTALL CENTER STOP LIGHT COVER RH

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  17. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY

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  18. INSTALL ROOF HEADLINING ASSEMBLY

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  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    for 8GR-FKS:

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    for V35A-FTS:

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    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  20. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

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  21. PERFORM DIAGNOSTIC SYSTEM CHECK

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  22. CHECK SRS WARNING LIGHT

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