MONOLITHIC CONVERTER REMOVAL

PROCEDURE

1. REMOVE AIR FUEL RATIO SENSOR

   • for Sensor 1:

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   • for Sensor 2:

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2. REMOVE EXHAUST GAS TEMPERATURE SENSOR

   • for Sensor 1:

     Click here

   • for Sensor 2:

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3. REMOVE DIFFERENTIAL PRESSURE SENSOR

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4. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

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5. REMOVE NO. 3 COWL TOP PANEL INSULATOR

   1. 

      Remove the 4 nuts and No. 3 cowl top panel insulator.

6. REMOVE OUTER COWL TOP PANEL

   1. Detach the clamp and disconnect the wire harness from the outer cowl top panel sub-assembly.

   2. Remove the 13 bolts and outer cowl top panel sub-assembly.

7. REMOVE HEATER AND ACCESSORY ASSEMBLY (w/ Combustion Type Power Heater)

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8. REMOVE NO. 1 ENGINE UNDER COVER

   Click hereClick here

9. REMOVE FRONT FLOOR COVER

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10. REMOVE NO. 1 FUEL TANK PROTECTOR

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11. REMOVE NO. 2 ENGINE UNDER COVER

    Click hereClick here

12. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    1. Remove the 4 bolts and 4 compression springs and disconnect the front exhaust pipe assembly from the exhaust manifold converter sub-assembly and tail exhaust pipe assembly.

    2. Remove the front exhaust pipe assembly from the 2 exhaust pipe supports.

    3. Remove the 2 gaskets from the exhaust manifold converter sub-assembly and front exhaust pipe assembly.

13. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    1. 

       Detach the 2 clamps and disconnect the engine wire.

    2. Remove the 2 bolts and No. 1 exhaust manifold heat insulator.

14. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    1. 

       Remove the 2 bolts, 2 nuts and manifold stay.

    2. 

       Loosen the V-band clamp.

    3. Remove the 3 nuts, 3 bolts, V-band clamp, gasket, engine bracket and exhaust manifold converter sub-assembly.

       

       *1	Engine Bracket	*2	Exhaust Manifold Converter Sub-assembly
       *3	No. 2 Manifold Stay	-	-