MONOLITHIC CONVERTER REMOVAL

PROCEDURE

1. REMOVE AIR FUEL RATIO SENSOR

   • for Sensor 1:

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   • for Sensor 2:

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2. REMOVE EXHAUST GAS TEMPERATURE SENSOR

   • for Sensor 1:

     Click here

   • for Sensor 2:

     Click here

3. REMOVE DIFFERENTIAL PRESSURE SENSOR

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4. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

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5. REMOVE OUTER COWL TOP PANEL

   • for LHD:

     Click hereClick hereClick here

   • for RHD:

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6. REMOVE FRONT CENTER FLOOR BRACE SUB-ASSEMBLY

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7. REMOVE FRONT EXHAUST PIPE ASSEMBLY

   1. 

      Remove the 4 bolts and 4 compression springs and disconnect the front exhaust pipe assembly from the exhaust manifold converter sub-assembly and tail exhaust pipe assembly.

   2. Remove the front exhaust pipe assembly from the 2 exhaust pipe supports.

   3. Remove the 2 gaskets from the exhaust manifold converter sub-assembly and front exhaust pipe assembly.

8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

   1. 

      Detach the 2 clamps and disconnect the engine wire.

   2. Remove the 2 bolts and No. 1 exhaust manifold heat insulator.

9. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

   1. 

      Remove the 2 bolts, 2 nuts and manifold stay.

   2. 

      Loosen the V-band clamp.

   3. Remove the 3 nuts, 3 bolts, V-band clamp, gasket, engine bracket and exhaust manifold converter sub-assembly.

      

      *1	Engine Bracket	*2	Exhaust Manifold Converter Sub-assembly
      *3	No. 2 Manifold Stay	-	-