FOG LIGHT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to fog light assembly components.

  • Do not reuse parts which have reduced fastening ability due to thread damage.

  • When installing components, make sure that the wire harness is not pinched or pulled.

  • Do not use solvent to clean components. Only clean them with a dry cloth.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL FOG LIGHT UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop antistatic mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the fog light unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04010, 09891-04020, 09891-04030, 09891-04040 )

    1. Set the fog light unit LH to the aiming screw.

    2. B005AIQ

      While holding the fog light unit LH with one hand so that it does not fall over, tighten the aiming screw same number of rotations recorded when removing it to connect the aiming screw.

    3. B005725

      Attach the 2 pivot collars.

    4. B005AIQ

      Tighten the aiming screw 20 rotations.

    5. Connect the connector.

  2. INSTALL FOG LIGHT GASKET

    Note


    • The fog light gasket must not be reused.

    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. B005AZUC01
      B008HF7 Area to Clean

      Clean the fog light gasket installation groove.

    2. Prepare 2 screwdrivers, fold a piece of peeling paper over the tip of each screwdriver and fix the pieces of peeling paper in place with tape.

      Tech Tips

      Use the peeling paper that is supplied with the fog light gasket.

    3. B0059EZ

      Using scissors, cut the headlight lens gasket at a 90°.

    4. B0059C4C01
      B008J1W Starting Point

      Starting at the lower side of the fog light lens LH claw attaching point, set the fog light gasket into the straight groove counterclockwise until it meets the corner groove.

      Note

      Lightly set the gasket in place without pulling.

    5. Using 2 screwdrivers with their tips wrapped with peeling paper, push the fog light gasket into the bottom of the groove.

    6. B005AR7C01
      B008H52 Corner Groove

      Set the fog light gasket into the corner groove and using 2 screwdrivers with their tips wrapped with peeling paper, push the gasket into the bottom of the groove.

      Note


      • Lightly set the gasket in place without pulling.

      • If the fog light gasket is set while pulled, the gasket will be pushed up at the corner groove.

    7. Repeat the following order while working in a circle back to the starting point.


      1. Set fog light gasket into straight groove.

      2. Push into bottom of groove.

      3. Set into corner groove.

      4. Push into bottom of groove.

    8. B0059A2C01
      *a 10 mm (0.3937 in.)
      B008H52 Corner Groove

      Using scissors, cut the fog gasket at a 45° angle at the starting point so that the gasket overlaps itself 10 mm (0.3937 in.) or more and set the gasket in place.

    9. Check the installation condition of the fog light gasket.

      OK
      Gasket not pushed up or protruding.
      No gap where gasket overlaps.

      Note

      Check the corners carefully since the gasket can easily become pushed up in those areas.

  3. INSTALL FOG LIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the fog light lens LH with bare hands.

    • If dirty, lightly wipe with a soft cloth.


    1. B0057NCC01
      B008HF7 Area to Clean

      Clean the fog light gasket contact surface.

    2. B005BCLC01
      B008IFR Fog Light Lens Gasket
      B008IB0 Fog Light Housing
      B008HF7 Fog Light Lens

      Set the fog light lens LH in place.

      Note

      Set the fog light lens LH in the middle of the fog light lens gasket as shown in the illustration.

    3. Attach the 2 claws.

    4. B005B7HC01
      *a "Torx" Screw

      Using a T20H "TORX" screwdriver, install the screw.

    5. Install the 3 screws.

    6. Check that the fog light gasket installation condition.

      OK
      Gasket contacts fog light lens LH and does not protrude out.