BRAKE PEDAL INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

   1. 

      Install the nut to the brake pedal support sub-assembly.

   2. 

      Install the brake pedal support sub-assembly with the 4 nuts. Tighten the 4 nuts uniformly in alphabetical order.

      13 N*m

      130 kgf*cm

      9 ft.*lbf

      Table 1. Text in Illustration

      *A	for LHD
      *B	for RHD

   3. 

      Install the brake pedal support sub-assembly to the instrument panel reinforcement with the bolt.

      24 N*m

      241 kgf*cm

      17 ft.*lbf

      Table 2. Text in Illustration

      *A	for LHD
      *B	for RHD

2. INSTALL STOP LIGHT SWITCH ASSEMBLY

   1. Install the stop light switch assembly (Click here).

3. INSTALL PUSH ROD PIN

   1. 

      Apply lithium soap base glycol grease to the push rod pin.

      Table 3. Text in Illustration

      *A	for LHD
      *B	for RHD
      *1	Lithium soap base glycol grease

   2. Connect the brake master cylinder push rod to the brake pedal with the push rod pin and install a new clip as shown in the illustration.

4. INSTALL BRAKE PEDAL RETURN SPRING

   1. 

      Install the brake pedal return spring between the brake pedal support sub-assembly and brake master cylinder push rod clevis.

      Table 4. Text in Illustration

      *A	for LHD
      *B	for RHD

5. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

   Click here

6. INSPECT BRAKE PEDAL FREE PLAY

   Click here

7. INSPECT BRAKE PEDAL RESERVE DISTANCE

   Click here

8. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

   1. Install the lower No. 1 instrument panel airbag assembly (Click here).

9. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

   1. Install the upper instrument panel sub-assembly (Click here).