WINDSHIELD GLASS REMOVAL

CAUTION / NOTICE / HINT

Note

When replacing the windshield glass of a vehicle equipped with a lane departure warning camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the lane departure warning camera may not be able to be installed due to a missing bracket or the lane departure alert system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE


  1. REMOVE FRONT WIPER ARM HEAD CAP

    Click here

  2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  4. REMOVE FRONT VENTILATOR ASSEMBLY

    Click here

  5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  6. REMOVE LANE DEPARTURE WARNING CAMERA (w/ Lane Departure Alert System)

    Click here

  7. DISCONNECT ROOF HEADLINING ASSEMBLY

    Click here

  8. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

    Click here

  9. REMOVE INNER REAR VIEW MIRROR COVER (w/ EC Mirror)

    Click here

  10. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

    Click here

  11. REMOVE WINDSHIELD GLASS (for Standard Roof)


    1. A005EQ7E01
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the installation position of the windshield glass on the vehicle body.

      Tech Tips

      Apply protective tape to the installation surface to prevent it from being scratched.

    2. A005E39E01
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

      Tech Tips

      Matchmarks are not necessary if the windshield glass is not going to be reused.

    3. A005CFNE01
      Text in Illustration
      *1 Piano Wire

      Pass a piano wire between the vehicle body and windshield glass from the interior as shown in the illustration.

    4. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

    5. Cut off the adhesive applied to the bottom of the windshield glass by pulling the piano wire under the glass.

      Note


      • When separating the windshield glass, be careful not to damage the paint or interior and exterior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.

    6. While pushing back the lip of the molding with a screwdriver, pass a piano wire between the vehicle body and windshield glass so that both wire ends are in the interior as shown in the illustration.

      A005CLKE01
      Text in Illustration
      *A 1-piece Type *B 2-piece Type
      *1 Piano Wire *2 Adhesive
      *3 No. 1 Stopper *4 No. 2 Stopper
      *a Lip of the molding - -

    7. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

    8. Cut off the adhesive by pulling the piano wire around the windshield glass.

      Note


      • When separating the windshield glass, be careful not to damage the paint or interior and exterior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.

      • When passing the piano wire below the 2 stoppers, make sure to cut the adhesive applied between the windshield glass and stoppers.

      • Be careful not to drop the windshield glass.

    9. Disconnect the windshield glass stoppers.

      A005F2CE01
      Text in Illustration
      *A 1-piece Type *B 2-piece Type
      *1 No. 1 Stopper *2 No. 2 Stopper

      Note


      • There are No. 1 and No. 2 stoppers on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive.

      • To prevent the windshield glass from falling when performing this operation, be sure to hold the windshield glass using suction cups.

      • When removing the windshield glass, do not replace the windshield outside moulding with a repair moulding. Make sure to use a new one.

      Tech Tips

      Depending on the vehicle, either 1-piece or 2-piece type stoppers may be present.

    10. Using suction cups, remove the windshield glass.

      Note


      • Be careful not to drop the windshield glass.

      • Leave as much adhesive on the vehicle body as possible when removing the windshield glass.

    11. Remove the parts of the 2 No. 1 windshield glass stoppers (1-piece type) or 2 No. 2 windshield glass stoppers (2-piece type) that remain on the vehicle.

  12. REMOVE WINDSHIELD GLASS (for Glass Roof)


    1. A0059S6E01
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the installation position of the windshield glass on the vehicle body.

      Tech Tips

      Apply protective tape to the installation surface to prevent it from being scratched.

    2. A005BXKE01
      Text in Illustration
      *a Cut

      Cut the windshield outside sub moulding as shown in the illustration.

    3. A005E39E01
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

      Tech Tips

      Matchmarks are not necessary if the windshield glass is not going to be reused.

    4. A005CFNE01
      Text in Illustration
      *1 Piano Wire

      Pass a piano wire between the vehicle body and windshield glass from the interior as shown in the illustration.

    5. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

    6. Cut off the adhesive applied to the bottom of the windshield glass by pulling the piano wire under the glass.

      Note


      • When separating the windshield glass, be careful not to damage the paint or interior and exterior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.

    7. While pushing back the lip of the molding with a screwdriver, pass a piano wire between the vehicle body and windshield glass so that both wire ends are in the interior as shown in the illustration.

      A0059R7E01
      Text in Illustration
      *A 1-piece Type *B 2-piece Type
      *1 Piano Wire *2 Adhesive
      *3 No. 1 Stopper *4 No. 2 Stopper
      *a Lip of the molding - -

    8. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

    9. Cut off the adhesive by pulling the piano wire around the windshield glass.

      Note


      • When separating the windshield glass, be careful not to damage the paint or interior and exterior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.

      • When passing the piano wire below the 2 stoppers, make sure to cut the adhesive applied between the windshield glass and stoppers.

      • Be careful not to drop the windshield glass.

    10. Disconnect the windshield glass stoppers.

      A005C21E01
      Text in Illustration
      *A 1-piece Type *B 2-piece Type
      *1 No. 1 Stopper *2 No. 2 Stopper

      Note


      • There are No. 1 and No. 2 stoppers on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive.

      • To prevent the windshield glass from falling when performing this operation, be sure to hold the windshield glass using suction cups.

      • When removing the windshield glass, do not replace the windshield outside moulding with a repair moulding. Make sure to use a new one.

      Tech Tips

      Depending on the vehicle, either 1-piece or 2-piece type stoppers may be present.

    11. Using suction cups, remove the windshield glass.

      Note


      • Be careful not to drop the windshield glass.

      • Leave as much adhesive on the vehicle body as possible when removing the windshield glass.

    12. Remove the parts of the 2 No. 1 windshield glass stoppers (1-piece type) or 2 No. 2 windshield glass stoppers (2-piece type) that remain on the vehicle.

  13. REMOVE WINDOW GLASS ADHESIVE DAM


    1. A005CK6E01
      Text in Illustration
      *A Back Side

      Using a scraper, remove the windshield glass adhesive dam.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the window glass adhesive dam with a new one.

  14. REMOVE WINDSHIELD OUTSIDE MOULDING (for Standard Roof)


    1. A005BGTE01
      Text in Illustration
      *A Back Side

      Using a scraper, remove the windshield outside moulding.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the windshield outside moulding with a new one.

  15. REMOVE WINDSHIELD OUTSIDE SUB MOULDING (for Glass Roof)


    1. A005E3IE01
      Text in Illustration
      *A Back Side

      Using a scraper, remove the windshield outside sub moulding.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the windshield outside sub moulding with a new one.

  16. REMOVE WINDSHIELD OUTSIDE MOULDING LH (for Glass Roof)


    1. A0059PPE01
      Text in Illustration
      *A Back Side

      Using a scraper, remove the windshield outside moulding LH.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the windshield outside moulding LH with a new one.

  17. REMOVE WINDSHIELD OUTSIDE MOULDING RH (for Glass Roof)

    Tech Tips

    Use the same procedure as for the LH side.

  18. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)


    1. A005BPTE01
      Text in Illustration
      *A Back Side

      Using a scraper, remove the 2 No. 1 windshield glass stoppers.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the No. 1 windshield glass stoppers with new ones.

  19. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A005BPTE01
      Text in Illustration
      *A Back Side

      Using a scraper, remove the 2 No. 2 windshield glass stoppers.

      Note


      • Be careful not to damage the windshield glass.

      • Be sure to replace the No. 2 windshield glass stoppers with new ones.

  20. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A005E98

      Remove the 2 No. 1 windshield glass stoppers.

      Note

      Be sure to replace the No. 1 windshield glass stoppers with new ones.

  21. CLEAN WINDSHIELD GLASS


    1. Using a scraper, remove the adhesive tape and adhesive sticking to the windshield glass.

      Note

      Be careful not to damage the windshield glass.

    2. Clean the outer circumference of the windshield glass with a non-residue solvent.

      Note


      • Do not touch the windshield glass surface after cleaning it.

      • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

  22. CLEAN VEHICLE BODY


    1. A005F22E07
      Text in Illustration
      *1 Adhesive
      *2 Body

      Clean and shape the contact surfaces of the vehicle body.


      1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body, as shown in the illustration.

        Note

        Be careful not to damage the vehicle body.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.