FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing.

    Click here

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT DOOR TRIM COVER LH


    1. B008I02

      Remove the front door trim cover LH.

  4. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH


    1. B008J87

      Using moulding remover A, detach the 3 claws and remove the front door inside handle bezel plug LH.

  5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B008IAQ

      Using moulding remover A, detach the 2 clips, 4 claws and remove the power window regulator master switch assembly with front door armrest base panel.

    2. B008GVU

      Disconnect the 2 connectors.

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B008J7H

      Using moulding remover A, detach the 2 clips, 4 claws and remove the power window regulator switch assembly with front door armrest base panel.

    2. B008HET

      Disconnect the 2 connectors.

  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B008I43C01
      B008IUL Screw A
      B008H52 Screw B
      B008HTY Screw C

      Remove the screw labeled A.

    2. Remove the screw labeled B.

    3. Remove the screw labeled C.

    4. B008HAG

      Detach the 8 clips and remove the front door trim board sub-assembly LH.

    5. for Driver Side with Memory:


      1. Disconnect the connector.

    6. B008IWB

      Detach the 2 clamps.

    7. Disconnect the front door lock remote control cable assembly LH and front door inside locking cable assembly LH to remove the front door trim board sub-assembly LH.

  8. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B008H1I

      Remove the 6 screws and front door inside handle sub-assembly LH.

  9. REMOVE SEAT MEMORY SWITCH (for Driver Side with Memory)

    Click here

  10. REMOVE FRONT SEAT SLIDE SWITCH BEZEL (for Driver Side with Memory)

    Click here

  11. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH

    B008HJ1

    1. Remove the front door inner glass weatherstrip LH.

  12. REMOVE FRONT DOOR ARMREST SET BRACKET LH

    B008I5S

    1. Remove the 2 screws and front door armrest set bracket LH.

  13. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY

    Click here

  14. REMOVE OUTER MIRROR INSTALL HOLE COVER LH

    Click here

  15. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  16. REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER (w/o Front Speaker)


    1. B008JAF

      Remove the 3 bolts and front door No. 2 service hole cover.

  17. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (w/ Front Speaker)

    Click here

  18. REMOVE FRONT DOOR SERVICE HOLE COVER LH


    1. Disconnect the 3 connectors.

    2. Remove the bolt and disconnect the ground wire.

    3. B008JMTC04
      B008IUL Connector
      B008H52 Bolt

      Detach the 3 clamps, move the wire harness out of the way and remove the front door service hole cover LH.

      Tech Tips

      Remove any remaining butyl tape from the door.

  19. REMOVE DOOR SIDE AIR BAG SENSOR LH

    Click here

  20. REMOVE FRONT DOOR GLASS RUN LH


    1. B008GN1

      Remove the hole plug.

    2. Temporarily install the power window regulator master switch assembly with front door armrest base panel.

    3. Connect the cable to the negative (-) battery terminal.

    4. Move the front door window regulator so that the front door glass bolts can be seen.

    5. Disconnect the cable from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    6. Remove the power window regulator master switch assembly with front door armrest base panel.

    7. B008I9H

      Remove the front door glass run LH.

  21. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. B008HWC

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass to fall.

    2. B008JEFN01

      Remove the front door glass sub-assembly LH as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the front door glass.

  22. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH


    1. B008GSCC01
      B008IUL Bolt
      B008H52 Screw

      Lift up the weatherstrip and remove the screw.

    2. Remove the 3 bolts and front door front lower frame sub-assembly LH.

  23. REMOVE FRONT DOOR FIX WINDOW GLASS LH


    1. B008HVA

      Remove the front door fix window glass LH in the direction indicated by the arrow in the illustration.

  24. REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP LH


    1. B008H7V

      Remove the front door fix window weatherstrip LH.

  25. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. B008IP8C01
      *1 Temporarily Bolt

      Loosen the temporarily bolt.

      Note

      Do not remove the temporarily bolt. If the temporarily bolt is removed, the front door window regulator sub-assembly LH may fall and become damaged.

    2. Remove the 5 bolts and front door window regulator sub-assembly LH.

    3. Remove the temporarily bolt from the front door window regulator sub-assembly LH.

  26. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. B008JBQC01
      B008HF7 Double-sided Tape

      Remove the 2 bolts, double-sided tape and front door No. 1 stiffener cushion.

      Note

      Remove any remaining tape from the door.

  27. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. B008IOG

      Remove the bolt.

    2. Detach the guide and remove the front door rear lower frame sub-assembly LH.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B008IIJC01
      B008HF7 Protective Tape

      Using a screwdriver, detach the 2 claws of the connector cover in the direction indicated and disconnect the connector cover.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B008IT5C01
      B008HF7 Protective Tape

      Using a screwdriver, detach the claw of the connector in the direction indicated and disconnect the connector.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B008J5A

      Detach the 2 claws and remove the holder in the direction indicated by the arrow in the illustration.

    4. B008J2Q

      Remove the front door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.

  29. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY LH (for Driver Side)


    1. B008IOT

      Remove the hole plug.

    2. B008IB6

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly LH.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. B008JGJ

      Remove the hole plug.

    2. B008H82

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover RH.

  31. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

    B008H19

    1. Detach the 3 claws and remove the front door front outside handle pad.

  32. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

    B008I0A

    1. Detach the 4 claws and remove the front door rear outside handle pad.

  33. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. B008J5F

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Disconnect the front door outside handle frame sub-assembly LH with wire in the direction indicated by the arrow in the illustration.

    3. B008JEO

      Detach the clamp and remove the front door outside handle frame sub-assembly LH.

  34. REMOVE FRONT DOOR LOCK OPEN ROD LH

    B008I9SC02
    *1 Snap

    1. Disconnect the snap and remove the front door lock open rod LH as shown in the illustration.

  35. REMOVE DOOR OUTSIDE HANDLE BUSH


    1. B008GPA

      Remove the door outside handle bush.

  36. REMOVE FRONT DOOR LOCK ASSEMBLY LH

    Click here

  37. REMOVE FRONT DOOR CHECK ASSEMBLY LH


    1. B008JKDC01
      B008IUL Nut
      B008H52 Bolt

      Remove the bolt, 2 nuts and front door check assembly LH.

  38. REMOVE UPPER DOOR FRAME GARNISH LH


    1. B008INF

      Remove the upper door frame garnish LH.

  39. REMOVE FRONT DOOR WEATHERSTRIP LH


    1. B008HA9

      Using a clip remover, detach the 24 clips and remove the front door weatherstrip LH.

  40. REMOVE FRONT DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH

    Click here

  41. REMOVE FRONT DOOR UPPER OUTSIDE MOULDING PAD

    Click here

  42. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH

    Click here

  43. REMOVE FRONT DOOR PANEL CUSHION


    1. B008H31

      Detach the 2 front door panel cushions.

  44. REMOVE HOLE PLUG


    1. B008GK6

      Remove the hole plug.

  45. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH

    Click here

  46. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH

    Click here

  47. REMOVE NO. 3 BLACK OUT TAPE LH

    Click here

  48. REMOVE NO. 2 BLACK OUT TAPE LH

    Click here

  49. REMOVE NO. 1 BLACK OUT TAPE LH

    Click here