BODY LOWER BACK PANEL ASSEMBLY REPLACEMENT

K137824

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108820

    Remove Weld Points

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tip:

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      K137685C01
      K108837

      Adhesive

      -

      -
      K137687
      K137689C01

      *A

      LH Side

      -

      -
      K137691C01

      *A

      RH Side

      -

      -

  2. INSTALLATION

    Symbol Meaning
    K108823

    Plug Weld
    K108825

    Plug Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tip:

      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      K137685C01
      K108837

      Adhesive

      -

      -
      K137688C01

      *1

      BODY LOWER BACK PANEL SUB-ASSEMBLY

      -

      -
      K137690C01

      *A

      LH Side

      *B

      w/ Blind Spot Monitor System

      *1

      BODY LOWER BACK REINFORCEMENT PLATE

      -

      -
      K137692C01

      *A

      RH Side

      *B

      w/ Blind Spot Monitor System

      *1

      BODY LOWER BACK REINFORCEMENT PLATE

      -

      -

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.