WINDSHIELD GLASS INSTALLATION

PROCEDURE


  1. CLEAN WINDSHIELD GLASS


    1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass.

    2. Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

    A004N9JE01
    Text in Illustration
    *1 Vehicle Body
    *2 Stopper

    1. Install 2 new stoppers to the vehicle body as shown in the illustration.

  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply Primer G to the glass where the stoppers will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new stoppers to the glass at the locations shown in the illustration.

      A004OOIE03
      Text in Illustration
      *1 Backside *3 Ceramic Notch
      *2 Ceramic Line *4 Windshield Glass
      Standard
      Area Specified Condition
      a 14.2 mm (0.559 in.)

  4. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not coat the adhesive with Primer G.

      • Throw away any leftover primer.

      A004U12E04
      Text in Illustration
      *1 Backside - -

    2. Remove the peeling paper from a new windshield outside moulding. Install the moulding as shown in the illustration.

  5. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Apply Primer G to the glass where the glass adhesive dam will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of a new dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area beyond the notches on the lower part of the glass.

      A004T0AE02
      Text in Illustration
      *1 Backside *3 Ceramic Notch
      *2 Dam Center Line - -

  6. INSTALL WINDSHIELD GLASS

    A004PHHE11
    Text in Illustration
    *1 Matchmark

    1. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing a new glass. When reinstalling the used glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. A004MWLE02
      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A004SDJE01
      Text in Illustration
      *1 Backside *3 Primer G
      *2 Adhesive Center Line - -
      Standard
      Area Specified Condition
      a 9.5 mm (0.374 in.)
      b 7.0 mm (0.276 in.)
      c 8.0 mm (0.315 in.)

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. A004MJSE04
      Text in Illustration
      *1 Primer G

      Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    5. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        A004O9IE01
        Text in Illustration
        *1 Backside *3 Adhesive
        *2 Adhesive Center Line - -
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 9.5 mm (0.374 in.)
    6. A004Q0ME11
      Text in Illustration
      *1 Matchmark

      Install the glass to the vehicle body.


      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    7. w/ Windshield Deicer System:

      Connect the windshield deicer connector.

  7. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  8. INSTALL ROOF HEADLINING


    1. for Sedan:

      Return the roof headlining to its original position. Refer to the following procedures Click here.

    2. for Wagon:

      Return the roof headlining to its original position. Refer to the following procedures Click here.

  9. INSTALL ASSIST GRIP SUB-ASSEMBLY

    Click here

  10. INSTALL VISOR HOLDER

    Click here

  11. INSTALL VISOR ASSEMBLY LH

    Click here

  12. INSTALL VISOR ASSEMBLY RH

    Click here

  13. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  14. INSTALL NO. 2 RAIN SENSOR COVER (w/ Rain Sensor)

    Click here

  15. INSTALL NO. 1 RAIN SENSOR COVER (w/ Rain Sensor)

    Click here

  16. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

    Click here

  17. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

    Click here

  18. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)

    Click here

  19. INSTALL MAP LIGHT ASSEMBLY

    Click here

  20. INSTALL LANE RECOGNITION CAMERA SENSOR ASSEMBLY (w/ Lane Keeping Assist System)


    1. Install the lane recognition camera sensor Click here.

  21. INSTALL FRONT PILLAR GARNISH LH

    Click here

  22. INSTALL FRONT PILLAR GARNISH RH

    Click here

  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  25. INSTALL COWL SIDE TRIM BOARD LH

    Click here

  26. INSTALL COWL SIDE TRIM BOARD RH

    Click here

  27. INSTALL FRONT DOOR SCUFF PLATE LH

    Click here

  28. INSTALL FRONT DOOR SCUFF PLATE RH

    Click here

  29. INSTALL COWL TOP VENTILATOR LOUVER LH

    Click here

  30. INSTALL COWL TOP VENTILATOR LOUVER RH

    Click here

  31. INSTALL HOOD TO COWL TOP SEAL

    Click here

  32. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  34. INSTALL FRONT WIPER ARM HEAD CAP

    Click here

  35. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH


    1. for Sedan:

      Install the center roof drip side finish moulding Click here.

    2. for Wagon:

      Install the center roof drip side finish moulding Click here.

  36. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  37. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  38. CHECK SRS WARNING LIGHT


    1. Check the SRS warning light Click here.