FRONT BRAKE REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

PROCEDURE


  1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG


    1. Temporarily install the front disc brake bleeder plug to the disc brake cylinder assembly LH.

      Tech Tips

      The front disc brake bleeder plug will be tightened to a torque specification in the "Bleed Brake Line" procedures.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A01HH51C01
      B008HF7 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of 2 new piston seals.

    2. Install the 2 piston seals to the disc brake cylinder assembly LH.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder assembly LH.

  4. INSTALL FRONT DISC BRAKE PISTON


    1. A01HHWCC01
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      B008HF7 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the inner and outer circumference of 2 new cylinder boots, as well as the entire circumference of the top and bottom of the outer edge as shown in the illustration.

    2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the front disc brake piston where it contacts the 2 cylinder boots and disc brake cylinder assembly LH.

    3. Install the 2 cylinder boots to the front disc brake piston.

      Note

      Do not install the front disc brake piston forcibly in the disc brake cylinder assembly LH.

  5. INSTALL CYLINDER BOOT


    1. A01HI2A

      Install the 2 cylinder boots to the disc brake cylinder assembly LH as shown in the illustration.

      Note


      • Securely install the cylinder boot into the groove of the cylinder and piston.

      • Do not damage the cylinder boot.