TRANSMISSION CONTROL CABLE INSTALLATION

PROCEDURE

  1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

    1. C207449

      Attach the grommet of the control cable assembly with the 2 nuts.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

    2. C207454

      Attach the bracket of the control cable assembly with the bolt.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

    3. C201605

      Connect the 2 cables to the control cable bracket with 2 new clips.

    4. C201606

      Connect the 2 cables to the transaxle and install the 2 clips.

    5. C210227

      Engage the 2 claws, and install the control cable assembly to the shift lever assembly.

      Note:

      Make sure that the claws are firmly engaged.

    6. C208202E03

      Install the control shift cable to the shift lever assembly.

      Table 1. Text in Illustration

      *1

      Select Cable
    7. C170271E02

      Release the lock of the cable length adjustment structure of the select cable.

      1. Turn the stopper.

      2. C170272E05

        Pull the lock piece outward from the case to release the lock.

      3. C170273E04

        Return the stopper.

    8. C201852E03

      w/ Reverse Restrict Pin Assembly:

      Hook the outer lever of the manual transaxle onto the reverse restrict pin assembly to secure it.

      Table 2. Text in Illustration

      *1

      Reverse Restrict Pin Assembly

      *2

      Outer Lever
    9. C352855C01

      *1

      Outer Lever

      *a

      Installation hole for transmission control select cable adjustment

      *b

      Cutout

      w/o Reverse Restrict Pin Assembly:

      Align the outer lever cutout with the hole for adjusting the transmission control select cable, and insert the bolt by hand to secure the outer lever as shown in the illustration.

      Note:

      In order to avoid case damage, do not push the bolt in forcefully.

      Tip:

      • Use a bolt with a diameter of 6.0 mm (0.236 in.) and a length of at least 18 mm (0.709 in.) or more.

      • Depending on the actual bolt diameter, it may be difficult to insert the bolt. In that case, as there is some variation in actual bolt diameters, use a 6.0 mm (0.236 in.) bolt with a comparatively small diameter.

    10. C363534E02

      Connect the control select cable to the shift lever assembly.

    11. Push the slider against the inhibitor wall.

      Note:

      • Do not pull up the slider.

      • When adjusting the cable, make sure that the shift lever is not in the 1 or 2.

    12. Lock the cable length adjustment structure of the select cable.

      1. Turn the stopper.*1

      2. Push the lock piece into the case.*2

      3. Return the stopper to prevent the lock from being released.*3

        Note:

        • Push the lock piece as far as it will go.

        • Confirm whether the cable length adjustment structure is locked securely.

    13. C201853E03

      w/ Reverse Restrict Pin Assembly:

      Move the shift lever to R to release the outer lever.

    14. C352856

      w/o Reverse Restrict Pin Assembly:

      Pull out the bolt to free the outer lever.

  2. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

    C207447

    1. Install the front No. 1 floor heat insulator with the 3 nuts.

      5.5 N*m

      56 kgf*cm

      49 in.*lbf

  3. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

    (Click here)

  4. INSTALL AIR CLEANER CASE

    Click here

  5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  6. INSTALL BATTERY CARRIER

    Click here

  7. INSTALL BATTERY TRAY

  8. INSTALL BATTERY

  9. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    Click here

  10. INSTALL NO. 2 CYLINDER HEAD COVER

    Click here

  11. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  13. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    1. Install the front exhaust pipe assembly (Click here).