REAR AIR CONDITIONING UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE NO. 2 AIR CONDITIONING HARNESS ASSEMBLY


    1. B005T52

      Disconnect the connectors, detach the clamp and remove the No. 2 air conditioning harness assembly from the upper case.

  2. REMOVE AIR DUCT SUB-ASSEMBLY


    1. B005UOC

      Remove the 3 screws and air duct sub-assembly.

  3. REMOVE NO. 2 COOLER UNIT DRAIN HOSE


    1. B005QY7

      Remove the No. 2 cooler unit drain hose from the rear cooling unit.

  4. REMOVE NO. 1 REAR COOLING UNIT DAMPER SERVO SUB-ASSEMBLY


    1. B005XA0

      for RH:


      1. Remove the 2 screws and No. 1 rear cooling unit damper servo sub-assembly.

    2. B005VHW

      for LH:


      1. Remove the 2 screws and No. 1 rear cooling unit damper servo sub-assembly.

  5. REMOVE REAR BLOWER WITH FAN MOTOR SUB-ASSEMBLY


    1. B005WAK

      Remove the 3 screws and rear blower motor with fan sub-assembly.

  6. REMOVE COOLER BRACKET


    1. B005UFI

      Remove the screw and cooler bracket.

    2. B005S1X

      Remove the screw and cooler bracket.

    3. B005W06C01
      B006AHR Bolt
      B006EC9 Screw

      Remove the 2 screws, bolt and cooler bracket.

    4. B005U7Y

      Remove the 3 screws and 3 cooler brackets.

  7. REMOVE AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. B005US2

      Detach the clamp.

    2. Remove the butyl tape of the tube openings, and then using a hexagon wrench (4 mm), remove the 2 hexagon bolts and the air conditioning tube and accessory sub-assembly.

    3. Remove the 2 O-rings from the air conditioning tube and accessory sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  8. REMOVE AIR DUCT SUB-ASSEMBLY (w/ Cool Box)


    1. B005RA9

      Remove the 3 screws and air duct sub-assembly.

    2. B005UCC

      Remove the 2 screws and air duct sub-assembly.

  9. REMOVE REAR EVAPORATOR SUB-ASSEMBLY


    1. B005VBQ

      Remove the 4 screws and intake case.

    2. B005R5V

      Remove the packing from the discharge area.

    3. B005X9K

      Remove the 12 screws.

    4. B005SEC

      Detach the claw and guide and remove the upper case.

    5. B005W13

      Remove the rear evaporator from the lower unit case.

    6. B005UF8

      Remove the 2 O-rings from the rear evaporator.

  10. REMOVE NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. Remove the packing from the joint of the No. 2 air conditioning tube and accessory assembly.

    2. B005UQW

      Underfloor piping side:


      1. Using a hexagon wrench (4 mm), remove the 2 hexagon bolts and the No. 2 air conditioning tube and accessory assembly.

      2. Remove the 2 O-rings from the No. 2 air conditioning tube and accessory assembly.

        Note

        Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    3. B005SOK

      Evaporator side:


      1. Remove the No. 2 air conditioning tube and accessory assembly.

      2. Remove the 2 O-rings from the No. 2 air conditioning tube and accessory assembly.

        Note

        Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  11. REMOVE REAR COOLING UNIT EXPANSION VALVE