2ZR-FE ENGINE MECHANICAL TORQUE SPECIFICATIONS

Table 1. DRIVE BELT

Part Tightened

N*m

kgf*cm

ft.*lbf

Fan belt

Bolt A

25 N*m

255 kgf*cm

18 ft.*lbf

Bolt B

43 N*m

438 kgf*cm

32 ft.*lbf

Fan belt adjusting bar x Cylinder head sub-assembly

25 N*m

255 kgf*cm

18 ft.*lbf

Fan belt adjusting bar x Generator assembly

25 N*m

255 kgf*cm

18 ft.*lbf
Table 2. CAMSHAFT

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Camshaft housing x Cylinder head sub-assembly

27 N*m

275 kgf*cm

20 ft.*lbf

Camshaft timing exhaust gear assembly x Camshaft

with SST

39 N*m

398 kgf*cm

29 ft.*lbf

without SST

54 N*m

551 kgf*cm

40 ft.*lbf

Camshaft timing gear assembly x Camshaft

54 N*m

551 kgf*cm

40 ft.*lbf

Camshaft bearing cap x Cylinder head sub-assembly

27 N*m

275 kgf*cm

20 ft.*lbf

Camshaft bearing cap x Camshaft housing

16 N*m

163 kgf*cm

12 ft.*lbf

Air tube x Cylinder head cover sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

No. 2 chain vibration damper x Cylinder head sub-assembly

with SST

5.5 N*m

56 kgf*cm

49 in.*lbf

without SST

10 N*m

102 kgf*cm

7 ft.*lbf

Engine wire x Cylinder head cover sub-assembly

Bolt A

8.4 N*m

86 kgf*cm

74 in.*lbf

Bolt B

8.0 N*m

82 kgf*cm

71 in.*lbf
Table 3. CYLINDER HEAD GASKET

Part Tightened

N*m

kgf*cm

ft.*lbf

Cylinder head sub-assembly x Cylinder block sub-assembly

1st

49 N*m

500 kgf*cm

36 ft.*lbf

2nd

Turn 90°

3rd

Turn 45°
Table 4. FRONT CRANKSAFT OILSEAL

Part Tightened

N*m

kgf*cm

ft.*lbf

Crankshaft pulley x Crankshaft

190 N*m

1937 kgf*cm

140 ft.*lbf
Table 5. REAR CRANKSHAFT OIL SEAL

Part Tightened

N*m

kgf*cm

ft.*lbf

Drive plate and ring gear sub-assembly x Crankshaft

88 N*m

897 kgf*cm

65 ft.*lbf
Table 6. ENGINE ASSEMBLY

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Engine mounting insulator LH x Body

95 N*m

969 kgf*cm

70 ft.*lbf

Engine mounting insulator RH x Body

95 N*m

969 kgf*cm

70 ft.*lbf

Cooler pipe clamp bracket x Engine mounting insulater RH

9.8 N*m

100 kgf*cm

87 in.*lbf

Radiator reservoir tank x Engine mounting insulator RH

5.0 N*m

51 kgf*cm

44 in.*lbf

Engine mounting insulator LH x Engine mounting bracket LH

56 N*m

571 kgf*cm

41 ft.*lbf

Engine mounting bracket RH x Engine mounting insulator sub-assembly RH

Nut A

95 N*m

969 kgf*cm

70 ft.*lbf

Nut B

52 N*m

530 kgf*cm

38 ft.*lbf

Bolt

95 N*m

969 kgf*cm

70 ft.*lbf

Front crossmember sub-assembly x Body

99 N*m

1010 kgf*cm

73 ft.*lbf

Front engine mounting insulator sub-assembly x Front crossmember sub-assembly

95 N*m

969 kgf*cm

70 ft.*lbf

Wire harness clamp bracket x Cylinder head sub-assembly

39 N*m

398 kgf*cm

29 ft.*lbf

Front engine mounting insulator x Body

85 N*m

867 kgf*cm

63 ft.*lbf

Rear Engine mounting insulator x Engine mounting bracket

95 N*m

969 kgf*cm

70 ft.*lbf

Ground wire x Transaxle

12.5 N*m

127 kgf*cm

9 ft.*lbf

Engine wire x Engine room junction block aseembly

8.5 N*m

87 kgf*cm

75 in.*lbf

Transmission control cable assembly x Rear engine mounting bracket

5.0 N*m

51 kgf*cm

44 in.*lbf

Transmission control cable assembly x Control shaft lever

12 N*m

122 kgf*cm

9 ft.*lbf

Battery carrier x Body

18.5 N*m

189 kgf*cm

14 ft.*lbf

Radiator pipe x Battery carrier

18.5 N*m

189 kgf*cm

14 ft.*lbf

Battery clamp x Body

Bolt

16.5 N*m

168 kgf*cm

12 ft.*lbf

Nut

3.5 N*m

36 kgf*cm

31 in.*lbf

Battery terminal

5.4 N*m

55 kgf*cm

48 in.*lbf

Air cleaner case sub-assembly x Body

7.0 N*m

71 kgf*cm

62 in.*lbf

Negative cable x Negative battery terminal

5.4 N*m

55 kgf*cm

48 in.*lbf

Engine hanger x Cylinder head

43 N*m

438 kgf*cm

32 ft.*lbf
Table 7. ENGINE UNIT

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stiffening crankcase stud bolt x Cylinder block sub-assembly

5.0 N*m

51 kgf*cm

44 in.*lbf

Stiffening crankcase assembly x Cylinder block sub-assebmly

21 N*m

214 kgf*cm

15 ft.*lbf

Oil pan drain plug x No.2 oil pan sub-assembly

37 N*m

377 kgf*cm

27 ft.*lbf

No. 1 taper screw plug x Cylinder block

43 N*m

438 kgf*cm

32 ft.*lbf

No. 1 chain vibration damper x Cylinder block sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

Stud bolt x Camshaft housing

9.5 N*m

97 kgf*cm

84 in.*lbf

No. 1 generator bracket x Cylinder block sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

Stud bolt x Water inlet housing

5.0 N*m

51 kgf*cm

44 in.*lbf

Water inlet housing x Timing chain cover sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

No. 1 chain tensioner assembly x Timing chain cover sub-assembly

12 N*m

122 kgf*cm

9 ft.*lbf

Cylinder head cover sub-assembly x Cylinder head sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Ventilation valve sub-assembly x No. 1 ventilation case

20 N*m

204 kgf*cm

15 ft.*lbf

Engine oil pressure switch assembly x Timing chain cover sub-assembly

15 N*m

153 kgf*cm

11 ft.*lbf

Engine coolant temperature sensor x Cylinder head sub-assembly

20 N*m

204 kgf*cm

15 ft.*lbf

Knock control sensor x Cylinder block sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

Crankshaft position sensor x Timing chain cover sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Camshaft timing oil control valve x Cylinder head cover

10 N*m

102 kgf*cm

7 ft.*lbf

Camshaft position sensor x Cylinder head cover sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Engine cover joint x Cylinder head cover sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

No. 1 Water by-pass pipe x Cylinder block

21 N*m

214 kgf*cm

15 ft.*lbf

Engine oil level dipstick guide x Cylinder block sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf

Ignition coil x Cylinder head cover sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

intake manifold x cylinder head sub-assembly

28 N*m

286 kgf*cm

21 ft.*lbf

Vacuum surge tank x Cylinder head sub-assembly

21 N*m

214 kgf*cm

15 ft.*lbf
Table 8. CYLINDER HEAD

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stud bolt x Cylinder head sub-assembly

Bolt A

9.5 N*m

97 kgf*cm

84 in.*lbf

Bolt B

9.5 N*m

97 kgf*cm

84 in.*lbf

No. 2 straight screw plug x Cylinder head sub-assembly

44 N*m

449 kgf*cm

32 ft.*lbf
Table 9. CYLINDER BLOCK

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Connecting rod cap x Connecting rod

1st

20 N*m

204 kgf*cm

15 ft.*lbf

2nd

Turn 90°

Stud bolt x Cylinder block sub-assembly

5.0 N*m

51 kgf*cm

44 in.*lbf

No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Crankshaft bearing cap x Cylinder block sub-assembly

1st

40 N*m

408 kgf*cm

30 ft.*lbf

2nd

Turn 90°

No. 1 ventilation case x Cylinder block sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf