BLOWER UNIT REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY


    1. B005R90C01
      *A for LHD
      *B for RHD

      Using a thin-bladed screwdriver, detach the claw and remove the No. 1 blower damper servo sub-assembly gear as shown in the illustration.

    2. B005W7B

      Align the No. 1 blower damper servo sub-assembly with the standard position, attach the claw and install the gear as shown in the illustration.

      Note

      Attach the claw securely.

    3. B005R4JC01
      *A for LHD
      *B for RHD

      Attach the guide.

    4. Install the No. 1 blower damper servo sub-assembly with the 2 screws.

    5. for LHD:


      1. With the gears of the cover plate and No. 1 blower damper servo sub-assembly aligned in the standard position as shown in the illustration, attach the cover plate to the guide while moving the lever so that the point of engagement on the upper fan door lever and the point of engagement of the lower fan door lever enter the check holes.

        B005TS8C02
        *A for LHD - -
        *a Upper Fan Door Lever *b Fitting Surface of Upper Fan Door Lever
        *c Lower Fan Door Lever *d Fitting Surface of Lower Fan Door Lever
        *e Gears of cover plate and No. 1 blower damper servo sub-assembly aligned in standard position *f Check Hole

    6. for RHD:


      1. With the gears of the cover plate and No. 1 blower damper servo sub-assembly aligned in the standard position as shown in the illustration, attach the cover plate to the guide while moving the lever so that the point of engagement on the upper fan door lever and the point of engagement of the lower fan door lever enter the check holes.

        Tech Tips

        The upper fan door lever engagement cannot be checked from point of engagement with the check hole on the front surface of the cover plate. Therefore, look through the gap to check the engagement.

        B005T31C03
        *A for RHD - -
        *a Upper Fan Door Lever *b Fitting Surface of Upper Fan Door Lever
        *c Lower Fan Door Lever *d Fitting Surface of Lower Fan Door Lever
        *e Gears of cover plate and No. 1 blower damper servo sub-assembly aligned in standard position *f Check Hole
    7. B005URLC01
      *A for LHD
      *B for RHD

      Install the cover plate with the 4 screws.

  2. INSTALL NO. 2 COOLING UNIT PACKING


    1. When reusing the blower motor with fan sub-assembly:

      Click here

  3. INSTALL BLOWER MOTOR WITH FAN SUB-ASSEMBLY


    1. B005T88

      Install the blower motor with fan sub-assembly with the 3 screws.

  4. INSTALL SPRING NUT


    1. B005WXM

      Install the 4 spring nuts.

  5. INSTALL CLEAN AIR FILTER


    1. B005TDLC01
      B006DHE Insert Straight

      Install the clean air filter to the air filter case.

      Note

      Align with the direction of the UP mark and install.

    2. B005THQ

      Install it to the guide.

  6. INSTALL AIR FILTER CASE


    1. B005SNS

      Insert the air filter case.

      Note

      Insert so that the UP mark arrow is pointing upwards.

  7. INSTALL AIR FILTER COVER PLATE


    1. B005QUDC01
      B006DHE Install in this Direction
      B006B42 Rotate in this Direction

      Insert the guide in the direction indicated by the arrow shown in the illustration.

    2. Rotate in the direction indicated by the arrow shown in the illustration, attach the claw and install the air filter cover plate in the order shown in the illustration.

      Note

      Install it with the arrow of the UP mark facing upward.

  8. INSTALL NO. 1 COOLING UNIT PACKING


    1. B005RWSC01
      *A for LHD
      *B for RHD
      *a Reference Line
      *b Wrap Portion
      B006B42 Apply in this Direction

      Remove the peeling paper on a new No. 1 cooling unit packing trying not to touch the adhesional surface and install it to the blower assembly.

      Note


      • Check that any remaining No. 1 cooling unit packing has been completely removed from the blower assembly.

      • Attach so that there are no gaps in the entire circumference.

      • Start application from the reference line and follow the direction of the arrow.

      • Wrap and attach the No. 1 cooling unit packing. Do not cut it.

  9. INSTALL NO. 1 COOLER UNIT DRAIN HOSE


    1. B005SOA

      Install the No. 1 cooler unit drain hose.