ROCKER OUTER PANEL(for 5 Door) ASSEMBLY REPLACEMENT

K115679

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108828

    Cut Location for Supply Parts

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tip:

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      K116124C01
      K108837

      Adhesive

      -

      -
      K116125

  2. INSTALLATION

    Symbol Meaning
    K108823

    Plug Weld
    K108831

    Butt Weld
    K108834

    Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before installing a new part, apply body sealer.

      Tip:

      Apply body sealer in an even, continuous bead.

      K116126

    4. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tip:

      Apply enough adhesive to the panels.

      K116127C01

      *1

      ROCKER PANEL OUTER

      -

      -
      K108837

      Adhesive

      -

      -

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.