RADIATOR REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Click here.

  2. REMOVE RADIATOR SUPPORT OPENING COVER

    Click here

  3. REMOVE DECK BOARD ASSEMBLY

    Click here

  4. REMOVE NO. 1 DECK BOARD

    Click here

  5. REMOVE NO. 2 DECK BOARD

    Click here

  6. REMOVE REAR DECK FLOOR BOX

    Click here

  7. REMOVE DECK FLOOR BOX RH

    Click here

  8. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  9. REMOVE NO. 1 ENGINE UNDER COVER

  10. DRAIN COOLANT (for Engine)

    Click here

  11. DISCONNECT NO. 1 RADIATOR HOSE


    1. B005Z7I

      Disconnect the No. 1 radiator hose from the radiator assembly.

  12. DISCONNECT NO. 2 RADIATOR HOSE


    1. B005YF9

      Disconnect the No. 2 radiator hose from the radiator assembly.

  13. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  14. REMOVE NO. 1 INVERTER BRACKET

    Click here

  15. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. B005ZES

      Disconnect the water by-pass hose clamp from the radiator support RH.

    2. w/o Engine hood courtesy switch:


      1. B005YD5E01
        Text in Illustration
        *A for LHD
        *B for RHD

        Disconnect the clamp and hood lock control cable wire.

    3. w/ Engine hood courtesy switch:


      1. B005ZOH

        Disconnect the clamp and hood lock control cable wire.

      2. Disconnect the clamp and engine hood courtesy switch connector.

    4. B005XEV

      Disconnect the 2 clamps and 2 connectors.

    5. B005YMN

      Disconnect the 2 connectors.

    6. B005ZKY

      Remove the 2 bolts, radiator support RH and radiator support LH.

    7. Remove the 2 radiator support cushions from the radiator support RH and radiator support LH.

    8. B005YS3

      Remove the 4 bolts and hood lock support sub-assembly.

  16. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  17. REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

  18. REMOVE AIR CLEANER CASE

    Click here

  19. REMOVE NO. 2 FAN SHROUD


    1. B005ZSR

      Disconnect the No. 1 water by-pass hose from the radiator assembly.

    2. B005XMY

      Disconnect the No. 3 water by-pass hose from the radiator assembly.

    3. B005YSZ

      Disconnect the 4 clamps and No. 3 water by-pass hose from the No. 2 fan shroud.

    4. B005XYT

      Disconnect the 4 clamps and No. 5 inverter cooling hose from the fan shroud.

    5. B005YDD

      Remove the 2 bolts, 2 claws and No. 2 fan shroud from the radiator assembly.

  20. REMOVE RADIATOR ASSEMBLY


    1. B005Y5H

      Remove the radiator assembly with the fan shroud.

      Note

      Do not apply any excessive force to the radiator assembly (for inverter coolant), cooler condenser assembly or pipe when removing the radiator assembly.

    2. Remove the 2 lower radiator supports.

    3. B005YUY

      Remove the 2 bolts and radiator assembly.