QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

K137820

  • With the quarter panel assembly removed.

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108819

    Remove Weld Points
    K108820

    Remove Weld Points
    K108826

    Cut with Disc Sander etc.
    K108827

    Cut and Join Location

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tip:

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      K137650C01

      *A

      LH

      -

      -
      K108837

      Adhesive

      -

      -

    2. Remove the A.

      Tip:

      B indicates weld to remove for easier removal.

      K137651C01

      *A

      LH

      -

      -

    3. Remove the quarter wheel house reinforcement inner.

      Tip:

      A indicates weld to remove for easier removal.

      K137653C01

      *A

      LH

      -

      -

      *1

      QUARTER WHEEL HOUSE REINFORCEMENT INNER

      -

      -

    4. After removing the A, remove the quarter wheel house panel outer.

      K137655C01

      *A

      LH

      -

      -

      *1

      QUARTER WHEEL HOUSE PANEL OUTER

      -

      -

      *a

      90 mm (3.54 in.)

      -

      -
      K137657C01

      *A

      LH

      -

      -

    5. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tip:

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      K137659C01

      *A

      LH

      -

      -
      K108837

      Adhesive

      -

      -
      K137660C01

      *A

      LH

      -

      -

    6. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tip:

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      K137663C01

      *A

      RH

      -

      -
      K108837

      Adhesive

      -

      -

    7. Remove the A.

      Tip:

      B indicates weld to remove for easier removal.

      K137664C01

      *A

      RH

      -

      -

    8. Remove the quarter wheel house reinforcement inner.

      Tip:

      A indicates weld to remove for easier removal.

      K137666C01

      *A

      RH

      -

      -

      *1

      QUARTER WHEEL HOUSE REINFORCEMENT INNER

      -

      -

    9. After removing the A, remove the quarter wheel house panel outer.

      K137668C01

      *A

      RH

      -

      -

      *1

      QUARTER WHEEL HOUSE PANEL OUTER

      -

      -

      *a

      90 mm (3.54 in.)

      -

      -
      K137670C01

      *A

      RH

      -

      -

    10. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tip:

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      K137672C01

      *A

      RH

      -

      -
      K108837

      Adhesive

      -

      -
      K137673C01

      *A

      RH

      -

      -

  2. INSTALLATION

    Symbol Meaning
    K108821

    Spot Weld
    K108823

    Plug Weld
    K108824

    Plug Weld
    K108825

    Plug Weld
    K108831

    Butt Weld
    K108835

    Assembly Mark

    1. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      K137662C01

      *A

      LH

      -

      -

    2. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tip:

      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      K137659C01

      *A

      LH

      -

      -
      K108837

      Adhesive

      -

      -

    3. Weld the quarter wheel house panel outer to the vehicle side.

      K137661C01

      *A

      LH

      -

      -

      *1

      QUARTER WHEEL HOUSE PANEL OUTER

      -

      -

    4. Weld the A to the vehicle side.

      K137656C01

      *A

      LH

      -

      -
      K137658C01

      *A

      LH

      -

      -

    5. Weld the quarter wheel house reinforcement inner to the vehicle side.

      K137654C02

      *A

      LH

      -

      -

      *1

      QUARTER WHEEL HOUSE REINFORCEMENT INNER

      -

      -

    6. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tip:

      Apply enough adhesive to the panels.

      K137650C02

      *A

      LH

      -

      -
      K108837

      Adhesive

      -

      -

    7. Weld the A to the vehicle side.

      K137652C01

      *A

      LH

      -

      -

    8. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      K137675C01

      *A

      RH

      -

      -

    9. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tip:

      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      K137672C01

      *A

      RH

      -

      -
      K108837

      Adhesive

      -

      -

    10. Weld the quarter wheel house panel outer to the vehicle side.

      K137674C01

      *A

      RH

      -

      -

      *1

      QUARTER WHEEL HOUSE PANEL OUTER

      -

      -

    11. Weld the A to the vehicle side.

      K137669C01

      *A

      RH

      -

      -
      K137671C01

      *A

      RH

      -

      -

    12. Weld the quarter wheel house reinforcement inner to the vehicle side.

      K137667C01

      *A

      RH

      -

      -

      *1

      QUARTER WHEEL HOUSE REINFORCEMENT INNER

      -

      -

    13. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tip:

      Apply enough adhesive to the panels.

      K137663C01

      *A

      RH

      -

      -
      K108837

      Adhesive

      -

      -

    14. Weld the A to the vehicle side.

      K137665C01

      *A

      RH

      -

      -

    15. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    16. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.