CENTER BODY PILLAR CUT AND JOIN REPLACEMENT SECTIONS






  1. REMOVAL

    Symbol meaning
    A004L9C Remove Weld Points
    A004L2L Remove Weld Points
    A004L0A Cut with Disc Sander etc.
    A004L8V Cut and Join Location

      REMOVAL POINT

    1. Do not butt weld or heat repair because the heat decreases the strength of areas where ultra high strength steel is used. (See the introduction)

    2. *3 is reused.

    A004L6KE02
    A004L2BE02

  2. INSTALLATION

    Symbol meaning
    A004L4Z Plug Weld
    A004L6I Plug Weld
    A004L8V Cut and Join Location
    A004L1P Fillet Weld
    A004L9D Butt Weld

      INSTALLATION POINT

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

    4. Follow the welding conditions when welding *1 and *2 to assure sufficient weld strength. (See the introduction)

    5. Before temporarily installing the new parts, weld the center body pillar reinforcement sub-assembly and rocker reinforce sub-assembly outer with the standard number of welding points.

    6. After welding the No.1 inner pillar sub-assembly the vehicle side, install the center body pillar reinforcement sub-assembly and rocker reinforce sub-assembly outer.

    7. After welding the No.1 inner pillar sub-assembly, center body pillar reinforcement sub-assembly and rocker reinforce sub-assembly outer the vehicle side, install the *3.

    8. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A004L0TE01
    A004L49E01
    A004L4VE01