FRONT BRAKE REASSEMBLY

PROCEDURE

  1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

    Tip:

    Tighten the front disc brake bleeder plug after bleeding any air left in the brake system.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL

    1. C205273E01

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new piston seal.

      Table 1. Text in Illustration

      *1

      Lithium soap base glycol grease

    2. Install the piston seal to the disc brake cylinder assembly.

      Note:

      Make sure the piston seal is securely installed to the groove of the disc brake cylinder assembly.

  4. INSTALL FRONT DISC BRAKE PISTON

    1. C205274E01

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new cylinder boot.

      Table 2. Text in Illustration

      *1

      Lithium soap base glycol grease

    2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the front disc brake piston where it contacts the front disc brake cylinder.

    3. Install the cylinder boot to the front disc brake piston.

    4. Install the front disc brake piston to the disc brake cylinder assembly.

      Note:

      Do not forcibly install the piston to the disc brake cylinder assembly.

  5. INSTALL CYLINDER BOOT

    1. C204980E02

      Using SST and a hammer, install the cylinder boot to the disc brake cylinder assembly.

      09550-60010

      Table 3. Text in Illustration

      *1

      Cylinder Boot
      Note:

      • Make sure the cylinder boot is securely installed to the groove of the disc brake cylinder and piston.

      • Do not damage the cylinder boot.