QUARTER WINDOW GLASS(for Hatchback) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. CLEAN QUARTER WINDOW ASSEMBLY

   1. 

      Clean the outer circumference of the quarter window glass assembly with a non-residue solvent.

      Note:

      • Do not touch the quarter window glass surface after cleaning it.

      • Be careful not to damage the quarter window assembly and clips.

2. INSTALL QUARTER WINDOW ASSEMBLY

   1. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

   2. Using a brush or a sponge, apply primer G to the contact surface of a new quarter window assembly.

      

      *A	Back Side	-	-
      	Primer G	-	-

      Standard Dimension

      Area	Dimension
      a	11.0 mm (0.433 in.)
      b	11.0 mm (0.433 in.)
      c	19.0 mm (0.748 in.)
      d	11.0 mm (0.433 in.)

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

   3. Apply adhesive to the quarter window assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. 

         *a

         Nozzle

         Cut off the tip of the cartridge nozzle as shown in the illustration.

         Standard Dimension

         Area	Dimension
         a	8.0 mm (0.315 in.) or more
         b	12.0 mm (0.472 in.) or more

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

         

         *A	Back Side	-	-
         	Adhesive	-	-

         Standard Dimension

         Area	Dimension
         a	4.0 mm (0.157 in.)
         b	4.0 mm (0.157 in.)
         c	8.0 mm (0.315 in.)
         d	4.0 mm (0.157 in.)
         e	4.0 mm (0.157 in.)

   4. Install the quarter window assembly to the vehicle body.

      1. 

         Using suction cups, engage the 3 clips to install the quarter window assembly.

         Note:

         • Check that the clips are engaged to the vehicle body correctly.

         • Check the clearance between the vehicle body and quarter window assembly.

      2. Lightly press the outer surface of the quarter window assembly to ensure a close fit.

         Tip:

         Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

         Note:

         Do not drive the vehicle for the time described in the table below.

         Minimum Time

         Temperature	Minimum Time prior to Driving Vehicle
         35°C (95°F)	1 hour and 30 minutes
         20°C (68°F)	5 hours
         5°C (41°F)	24 hours

3. INSPECT FOR LEAK AND REPAIR

   1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

   2. If water leaks into the cabin, allow the water to dry and add adhesive.

   3. Remove the protective tape.

4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

   Click hereClick here

5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

   Click hereClick here

6. INSTALL LOWER DECK TRIM SIDE BOARD LH (w/ Deck Board)

   Click hereClick here

7. INSTALL NO. 2 DECK SIDE TRIM HOOK

   Click hereClick here

8. INSTALL REAR SEAT SIDE GARNISH LH

   Click hereClick here

9. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH

   Click hereClick here

10. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

    Click hereClick here

11. INSTALL REAR DOOR SCUFF PLATE LH

    Click hereClick here

12. INSTALL REAR SEAT ASSEMBLY

    Click here

13. INSTALL REAR DECK TRIM COVER

    Click hereClick here

14. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

    Click hereClick here

15. INSTALL DECK FLOOR BOX LH (w/ Deck Floor Box)

    Click hereClick here

16. INSTALL REAR DECK FLOOR BOX (w/ Deck Floor Box)

    Click hereClick here

17. INSTALL REAR FLOOR MAT ASSEMBLY

    Click hereClick here

18. INSTALL DECK BOARD ASSEMBLY (w/ Deck Board)

    Click hereClick here