VANE PUMP (for TR Series Engine) INSTALLATION


  1. INSTALL VANE PUMP ASSEMBLY


    1. A01DYZOE02

      Install the vane pump with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    2. A01DZJRE02

      Connect the connector to the oil pressure switch.

  2. CONNECT PRESSURE FEED TUBE ASSEMBLY


    1. A01DZNXE02

      Install a new gasket and the pressure feed tube to the vane pump with the union bolt.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

      Tech Tips

      Make sure that the stopper of the pressure feed tube touches the front housing as shown in the illustration.

  3. CONNECT RETURN HOSE


    1. A01DZ8IE02

      Connect the hose with the clip.

  4. INSTALL FAN AND GENERATOR V BELT


    1. A01DV06E02

      Install the drive belt to the pulleys except the drive belt tensioner pulley.

    2. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward and then install the drive belt to the tensioner pulley.

      Note


      • The backside of the drive belt should face the tensioner pulley.

      • Check that the drive belt is properly set to each pulley.

    3. A01DY7GE01

      After a new belt has been installed, check that the tensioner indicator mark is within range A shown in the illustration.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. ADD POWER STEERING FLUID

    Click here

  7. BLEED AIR FROM POWER STEERING SYSTEM

  8. CHECK POWER STEERING FLUID LEVEL IN RESERVOIR

  9. CHECK FOR FLUID LEAKS