CONDENSER INSTALLATION

PROCEDURE


  1. INSTALL CONDENSER ASSEMBLY WITH RECEIVER


    1. Install the hybrid radiator assembly to the condenser assembly with receiver with the 4 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    2. A005EYF

      Install the condenser assembly with receiver as shown in the illustration.

      Tech Tips

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Compressor oil
      ND-11 or equivalent

      Note

      Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

  2. INSTALL NO. 2 FAN SHROUD

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  3. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY

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  4. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape from the pipe and the connecting part of the condenser assembly with receiver.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Note

      Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.

    3. Install the O-ring to the air conditioner tube and accessory assembly.

      Compressor oil
      ND-OIL 11 or equivalent

      Note


      • Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    4. Install the air conditioner tube and accessory assembly on the condenser assembly with receiver with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  5. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the vinyl tape from the hose and the connecting part of the condenser assembly with receiver.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

      Note

      Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.

      Compressor oil
      ND-OIL 11 or equivalent

    3. Install the O-ring to the No. 1 cooler refrigerant discharge hose.

      Note


      • Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.

      • Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

    4. Install the No. 1 cooler refrigerant discharge hose on the condenser assembly with receiver with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  6. CONNECT NO. 1 INVERTER COOLING HOSE


    1. Using pliers, grip the claws of the clip and slide the clip to connect the No. 1 inverter cooling hose.

      Note

      To prevent entry of foreign matter, do not remove the vinyl tape from the No. 1 inverter cooling hose and condenser assembly with receiver until just before installing the No. 1 inverter cooling hose.

  7. CONNECT NO. 5 INVERTER COOLING HOSE


    1. Using pliers, grip the claws of the clip and slide the clip to connect the No. 5 inverter cooling hose.

      Note

      To prevent entry of foreign matter, do not remove the vinyl tape from the No. 5 inverter cooling hose and condenser assembly with receiver until just before installing the No. 5 inverter cooling hose.

  8. INSTALL NO. 1 INVERTER BRACKET

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  9. INSTALL NO. 1 MILLIMETER WAVE RADAR SENSOR BRACKET (w/ Dynamic Radar Cruise Control System)


    1. A005AFLE03

      Engage the 2 guides.

    2. Install the No. 1 millimeter wave radar sensor bracket with the 2 bolts.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

      Note

      Tighten the bolts in the order shown in the illustration to install the No. 1 millimeter wave radar sensor bracket.

  10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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  11. INSTALL FRONT BUMPER ASSEMBLY

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  12. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  13. INSTALL DECK FLOOR BOX RH

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  14. INSTALL REAR DECK FLOOR BOX

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  15. INSTALL NO. 2 DECK BOARD

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  16. INSTALL NO. 1 DECK BOARD

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  17. INSTALL DECK BOARD ASSEMBLY

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  18. ADD COOLANT (for Inverter)

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  19. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFC-134a(R134a))

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  20. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFO-1234yf(R1234yf))

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  21. WARM UP COMPRESSOR (for HFC-134a(R134a))

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  22. WARM UP COMPRESSOR (for HFO-1234yf(R1234yf))

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  23. INSPECT FOR REFRIGERANT LEAK (for HFC-134a(R134a))

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  24. INSPECT FOR REFRIGERANT LEAK (for HFO-1234yf(R1234yf))

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  25. INSPECT FOR COOLANT LEAK (for Inverter)

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  26. ADJUST HOOD SUB-ASSEMBLY

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  27. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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