EXHAUST MANIFOLD W/ TURBOCHARGER REMOVAL

PROCEDURE

  1. REMOVE EGR COOLER WITH PIPE ASSEMBLY

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  2. REMOVE TURBO OIL OUTLET PIPE

    1. A197523C01

      *1

      Nut

      Remove the 2 nuts, 2 bolts, turbo oil outlet pipe and 2 gaskets.

  3. REMOVE NO. 1 TURBO INSULATOR

    1. A197524

      Remove the 2 bolts and No. 1 turbo insulator.

  4. DISCONNECT NO. 3 WATER BY-PASS HOSE

    1. A197526

      Slide the clamp and remove the No. 3 water by-pass hose from the No. 1 water by-pass pipe.

  5. REMOVE NO. 5 WATER BY-PASS PIPE

    1. A197525

      Remove the 2 bolts and No. 5 water by-pass pipe.

  6. REMOVE NO. 2 TURBO OIL PIPE

    1. A291340C01

      *A

      for Upper Side

      *B

      for Lower Side

      Disconnect the vacuum hose.

    2. Remove the 2 union bolts, 2 gaskets and No. 2 turbo oil pipe.

  7. REMOVE TURBOCHARGER STAY

    1. A197528C01

      *1

      Turbocharger Stay

      *2

      Collar

      Remove the 2 nuts, turbocharger stay and 2 collars.

      Note:

      Do not reuse the turbocharger stay.

  8. REMOVE TURBOCHARGER SUB-ASSEMBLY

    1. A197529

      Disconnect the vacuum hose.

    2. Remove the 3 nuts, turbocharger sub-assembly and gasket.

  9. REMOVE EXHAUST MANIFOLD

    1. A201852C02

      *1

      Collar

      Remove the 8 nuts, 8 collars and exhaust manifold.

    2. Remove the gasket from the cylinder head sub-assembly.

  10. REMOVE STUD BOLT

    Tip:

    If a stud bolt is deformed or the threads are damaged, replace it.