RADIATOR(for Sedan) INSTALLATION

PROCEDURE

  1. INSTALL FAN SHROUD

    1. Install the fan shroud to the radiator assembly with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

  2. INSTALL RADIATOR ASSEMBLY

    1. Install the 3 lower radiator supports.

    2. Install the radiator assembly with the fan shroud.

      Note:

      For vehicles with the air conditioning system, do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.

    3. Engage the 2 wire harness clamps.

    4. Connect the cooling fan ECU connector.

  3. INSTALL NO. 2 FAN SHROUD

    1. Engage the 2 claws and install the No. 2 fan shroud with the 2 bolts.

      7.0 N*m

      71 kgf*cm

      62 in.*lbf

    2. Install the radiator support cushion.

  4. CONNECT NO. 3 WATER BY-PASS HOSE

    1. Connect the No. 3 water by-pass hose and slide the clip to secure it.

    2. Engage the clamp.

  5. CONNECT NO. 2 RADIATOR HOSE

    1. Connect the No. 2 radiator hose and slide the clip to secure it.

  6. CONNECT NO. 3 RADIATOR HOSE

    1. Connect the No. 3 radiator hose and slide the clip to secure it.

  7. INSTALL INTERCOOLER ASSEMBLY

    Click here

  8. INSTALL NO. 1 RADIATOR SUPPORT

    Click here

  9. CONNECT NO. 2 AIR HOSE

    Click here

  10. CONNECT NO. 3 AIR HOSE

    Click here

  11. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    1. Install the upper radiator support sub-assembly with the 5 bolts.

      12.5 N*m

      127 kgf*cm

      9 ft.*lbf

    2. Connect the horn connector.

    3. Engage the clamp to connect the hood lock control cable assembly to the upper radiator support sub-assembly.

  12. INSTALL HOOD LOCK ASSEMBLY

    Click hereClick here

  13. CONNECT NO. 1 WATER HOSE CLAMP BRACKET

    1. Connect the No. 1 water hose clamp bracket to the upper radiator support sub-assembly with the 2 bolts.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

    2. Engage the 2 clamps.

  14. INSTALL BATTERY

  15. INSTALL THERMISTOR ASSEMBLY

    Click here

  16. INSTALL HEADLIGHT ASSEMBLY LH

    Click hereClick here

  17. INSTALL HEADLIGHT ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

  18. ADD ENGINE COOLANT

    Click here

  19. INSPECT FOR COOLANT LEAK

    Click here

  20. INSTALL NO. 1 ENGINE UNDER COVER