BRAKE SERVICE DATA

Brake pedal (w/ VSC)
Pedal height from dash panel LHD (M/T) 152.9 to 162.9 mm (6.020 to 6.413 in.)
LHD (A/T) 154.1 to 164.1 mm (6.067 to 6.461 in.)
RHD (M/T) 156.9 to 166.9 mm (6.177 to 6.571 in.)
RHD (A/T) 158.1 to 168.1 mm (6.224 to 6.618 in.)
Stop light switch clearance 1.5 to 2.5 mm (0.0591 to 0.0984 in.)
Pedal free play 1.0 to 6.0 mm (0.0394 to 0.236 in.)
Pedal reserve distance for LHD 85.0 mm (3.347 in.)
for RHD 89.0 mm (3.504 in.)
Brake pedal (w/o VSC)
Pedal height from dash panel LHD (M/T) 152.9 to 162.9 mm (6.020 to 6.413 in.)
LHD (A/T) 154.1 to 164.1 mm (6.067 to 6.461 in.)
RHD (M/T) 156.9 to 166.9 mm (6.177 to 6.571 in.)
RHD (A/T) 158.1 to 168.1 mm (6.224 to 6.618 in.)
Stop light switch clearance 1.5 to 2.5 mm (0.0591 to 0.0984 in.)
Pedal free play 1.0 to 6.0 mm (0.0394 to 0.236 in.)
Pedal reserve distance LHD (2WD) 78.0 mm (3.071 in.)
LHD (4WD) 85.0 mm (3.347 in.)
RHD (2WD) 82.0 mm (3.228 in.)
RHD (4WD and pre-runner) 89.0 mm (3.504 in.)
Brake master cylinder (w/ VSC)
Booster push rod and accessory tool clearance 0 mm (0 in.)
Brake master cylinder (for TSAM Made)
Booster push rod and accessory tool clearance 0 mm (0 in.)
Brake master cylinder (for TMT Made)
Booster push rod and accessory tool clearance 0 mm (0 in.)
Vacuum pump (for 5L-E)
Negative pressure of vacuum pump assembly More than 86.7 kPa (650 mm Hg, 26 in.Hg)
Vacuum pump (for KD Series Engine)
Negative pressure of vacuum pump assembly More than 86.7 kPa (650 mm Hg, 26 in.Hg)
Front brake (for 4WD and Pre-Runner)
Front pad lining thickness Standard thickness 11.5 mm (0.453 in.)
Minimum thickness 1.0 mm (0.0394 in.)
Front disc thickness for 15 inch front disc brake Standard thickness 25.0 mm (0.984 in.)
Minimum thickness 23.0 mm (0.906 in.)
for 16 inch front disc brake Standard thickness 28.0 mm (1.102 in.)
Minimum thickness 26.0 mm (1.024 in.)
Front disc runout Maximum 0.05 mm (0.00197 in.)
Front brake (for TSAM Made 2WD)
Front pad lining thickness Standard thickness 11.0 mm (0.433 in.)
Minimum thickness 1.0 mm (0.0394 in.)
Front disc thickness Standard thickness 28.0 mm (1.102 in.)
Minimum thickness 26.0 mm (1.024 in.)
Front disc runout Maximum 0.05 mm (0.00197 in.)
Front brake (for TMT Made 2WD)
Front pad lining thickness Standard thickness 10.0 mm (0.394 in.)
Minimum thickness 1.0 mm (0.0394 in.)
Front disc thickness Standard thickness 28.0 mm (1.102 in.)
Minimum thickness 26.0 mm (1.024 in.)
Front disc runout Maximum 0.05 mm (0.00197 in.)
Rear brake (for 2WD)
Rear brake drum inside diameter Standard inside diameter 254.0 mm (10.000 in.)
Maximum inside diameter 256.0 mm (10.079 in.)
Rear brake shoe lining thickness Standard thickness 5.1 mm (0.201 in.)
Minimum thickness 1.0 mm (0.0394 in.)
Rear brake drum and rear brake shoe clearance 0.5 mm (0.0197 in.)
Rear brake (for 4WD and Pre-Runner)
Rear brake drum inside diameter Standard inside diameter 295.0 mm (11.614 in.)
Maximum inside diameter 297.0 mm (11.693 in.)
Rear brake shoe lining thickness Standard thickness 5.4 mm (0.213 in.)
Minimum thickness 1.0 mm (0.0394 in.)
Rear brake drum and rear brake shoe clearance 0.6 mm (0.0236 in.)
Load sensing proportioning valve (w/ VSC)
Standard rear axle load 10297 N (1050 kgf, 2315 lbf)
Standard rear brake fluid pressure

8450 +/-390 kPa (86.2 +/-4.0 kgf/cm2, 1226 +/-57 psi)

Load sensing proportioning valve (w/o VSC)
Standard rear axle load (2WD Single Cab) 7845 N (800 kgf, 1764 lbf)
Standard rear axle load (2WD Extra Cab) 8336 N (850 kgf, 1874 lbf)
Standard rear axle load (2WD Double Cab) 8826 N (900 kgf, 1984 lbf)
Standard rear axle load (4WD and Pre-Runner) 9807 N (1000 kgf, 2205 lbf)
Standard rear brake fluid pressure (2WD)

5260 +/-490 kPa (53.6 +/-5.0 kgf/cm2, 762 +/-71psi

Standard rear brake fluid pressure (4WD and Pre-Runner)

4450 +/-490 kPa (45.4 +/-5.0 kgf/cm2, 645 +/-71psi

Standard initial set ("A" length) (2WD) 120 mm (4.764 in.)
Standard initial set ("A" length) (4WD and Pre-Runner) 190 mm (7.543 in.)
Standard adjusting ("A" length) (2WD) 114 to 126 mm (4.526 to 5.002 in.)
Standard adjusting ("A" length) (4WD and Pre-Runner) 184 to 196 mm (7.305 to 7.781 in.)
Standard pressure change (2WD)

Changes by 140 kPa (1.4 kgf/cm2, 20.5 psi) for every 1 mm (0.0394 in.) change in length A

Standard pressure change (4WD and Pre-Runner)

Changes by 120 kPa (1.2 kgf/cm2, 17.6 psi) for every 1 mm (0.0394 in.) change in length A

Standard pressure (2WD)

2450 kPa (25 kgf/cm2, 356 psi)

1350 +/-200 kPa (14 +/-2 kgf/cm2, 196 +/-29 psi)

Standard pressure (2WD)

5880 kPa (59 kgf/cm2, 855 psi)

2210 +/-340 kPa (22 +/-3 kgf/cm2, 321 +/-49 psi)

Standard pressure (4WD and Pre-Runner)

2940 kPa (29 kgf/cm2, 428 psi)

1270 +/-200 kPa (13 +/-2 kgf/cm2, 185 +/-29 psi)

Standard pressure (4WD and Pre-Runner)

5880 kPa (59 kgf/cm2, 855 psi)

1720 +/-340 kPa (17 +/-3 kgf/cm2, 250 +/-49 psi)