OIL PUMP REMOVAL

CAUTION / NOTICE / HINT

Note:

Do not remove the oil pump or oil pump relief valve from the timing chain cover sub-assembly.

PROCEDURE

  1. REMOVE ENGINE AND TRANSAXLE

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  2. DISCONNECT ENGINE WIRE

    1. Disconnect the connectors and clamps securing the engine wire from the engine.

  3. REMOVE IGNITION COIL ASSEMBLY

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  4. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    1. A195876

      Remove the 16 bolts, 3 seal washers, cylinder head cover sub-assembly and cylinder head cover gasket.

    2. A196857

      Remove the 2 camshaft bearing cap oil hole gaskets from the No. 1 camshaft bearing cap.

    3. Remove the gasket from the No. 2 camshaft bearing cap.

  5. REMOVE SPARK PLUG TUBE GASKET

    1. A195877

      Using a screwdriver, pry out the 4 spark plug tube gaskets.

      Note:

      Be careful not to damage the cylinder head cover sub-assembly.

      Tip:

      Tape the screwdriver tip before use.

  6. REMOVE CRANKSHAFT POSITION SENSOR

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  7. REMOVE CRANKSHAFT PULLEY

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  8. REMOVE ENGINE MOUNTING BRACKET RH

    1. A195868

      Remove the 4 bolts and engine mounting bracket RH.

  9. REMOVE DUST COVER (w/ Cover)

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  10. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  11. REMOVE TIMING CHAIN COVER ASSEMBLY

    1. A196847

      Remove the 17 bolts and 2 nuts.

    2. A296895C01

      *1

      Protective Tape

      Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head, camshaft housing, cylinder block and stiffening crankcase with a screwdriver as shown in the illustration.

      Note:

      Be careful not to damage the contact surfaces of the cylinder head, camshaft housing, cylinder block, stiffening crankcase and timing chain cover sub-assembly.

      Tip:

      Tape the screwdriver tip before use.

    3. A196858

      Remove the 2 oil pump gaskets from the stiffening crankcase.

    4. Remove the oil hole cover gasket from the stiffening crankcase.

  12. REMOVE TIMING CHAIN COVER OIL SEAL

    1. A302704C01

      *1

      Protective Tape

      *2

      Wooden Block

      Using a screwdriver and wooden block, pry out the oil seal.

      Note:

      Do not damage the surface of the oil seal press fit hole.

      Tip:

      Tape the screwdriver tip before use.