ENGINE OIL COOLER REMOVAL
CAUTION / NOTICE / HINT
When replacing the injectors (including shuffling the injectors between the cylinders), common rail, intake manifold or cylinder head, it is necessary to replace the injection pipes with new ones.
When replacing the fuel supply pump, common rail, intake manifold or cylinder head, it is necessary to replace the fuel inlet pipe with a new one.
PROCEDURE
PRECAUTION
Note:After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note:When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
REMOVE DIESEL THROTTLE BODY ASSEMBLY
DRAIN ENGINE OIL
DISCONNECT ENGINE WIRE
REMOVE EGR VALVE BRACKET
REMOVE NO. 7 WATER BY-PASS HOSE
DISCONNECT NO. 8 WATER BY-PASS HOSE
REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY
REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY
REMOVE FUEL INLET PIPE SUB-ASSEMBLY
REMOVE INJECTION PIPE SUB-ASSEMBLY
REMOVE COMMON RAIL ASSEMBLY
REMOVE INTAKE MANIFOLD INSULATOR
REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
REMOVE DIESEL TURBO PRESSURE SENSOR
REMOVE NO. 1 GAS FILTER
REMOVE GAS FILTER BRACKET
REMOVE ENGINE COVER BRACKET
REMOVE NO. 2 INTAKE MANIFOLD
DISCONNECT NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY
REMOVE INTAKE MANIFOLD
REMOVE WATER BY-PASS HOSE
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Slide the 2 clamps and remove the water by-pass hose from the oil cooler assembly and water outlet.
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REMOVE OIL COOLER ASSEMBLY
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Remove the 5 bolts and oil cooler assembly.
Remove the 3 gaskets from the No. 1 oil cooler bracket.
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