AIR CONDITIONING UNIT REASSEMBLY

PROCEDURE

1. INSTALL NO. 1 COOLER THERMISTOR

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2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

   1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler evaporator sub-assembly.

      Compressor Oil

      ND-OIL 8 or equivalent

   2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note:

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

   3. 

      Install the No. 1 cooler evaporator sub-assembly with the front evaporator temperature sensor (No. 1 cooler thermistor) to the upper heater case.

   4. Engage the clamp.

   5. 

      Engage the 2 guides and 2 claws to install the lower heater case.

   6. Install the 4 screws.

3. INSTALL COOLER EXPANSION VALVE

   1. 

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      3.5 N*m

      36 kgf*cm

      31 in.*lbf

4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

   1. 

      Install the heater radiator unit sub-assembly to the air conditioning radiator assembly as shown in the illustration.

   2. 

      Install the clamp with the screw.

5. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Dual Type)

   1. 

      *a	Reference Point

      Using the reference points, install the No. 2 air mix damper servo sub-assembly with the 3 screws.

6. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Single Type)

   1. 

      *a	Reference Point

      Using the reference points, install the air mix damper servo sub-assembly with the 2 screws.

7. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Dual Type)

   1. 

      *a	Reference Point

      Using the reference points, install the air mix damper servo sub-assembly with the 3 screws.

8. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY

   1. 

      *a	Reference Point

      Using the reference points, install the mode damper servo sub-assembly with the 3 screws.

9. INSTALL QUICK HEATER ASSEMBLY (for Cold Area)

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