BRAKE TORQUE SPECIFICATIONS

Brake fluid (w/ VSC)
Part tightened N*m kgf*cm ft.*lbf
Brake line x Brake master cylinder 15 155 11
Front bleeder plug 11 110 8
Rear bleeder plug 10 102 7
Brake fluid (for TSAM Made)
Part tightened N*m kgf*cm ft.*lbf
Brake line x Brake master cylinder 15 155 11
Load sensing valve bleeder plug 11 107 8
Front bleeder plug (2WD) 10 102 7
Front bleeder plug (4WD and Pre-Runner) 11 110 8
Rear bleeder plug (2WD) 11 112 8
Rear bleeder plug (4WD and Pre-Runner) 10 102 7
Brake fluid (for TMT Made)
Part tightened N*m kgf*cm ft.*lbf
Brake line x Brake master cylinder 15 155 11
Load sensing valve bleeder plug 11 107 8
Front bleeder plug 11 110 8
Rear bleeder plug (2WD) 11 112 8
Rear bleeder plug (4WD and Pre-Runner) 10 102 7
Brake pedal (w/ VSC)
Part tightened N*m kgf*cm ft.*lbf
Brake pedal support sub-assembly x Instrument panel reinforcement 18 184 13
Brake pedal support sub-assembly x Brake booster assembly 14 145 10
Brake pedal shaft 37 375 27
Push rod clevis lock nut 26 265 19
Stop light switch x Stop light switch mounting adjuster 1.5 15 13 in.*lbf
Brake pedal (w/o VSC)
Part tightened N*m kgf*cm ft.*lbf
Brake pedal support sub-assembly x Instrument panel reinforcement 18 184 13
Brake pedal support sub-assembly x Brake booster assembly 14 145 10
Brake pedal shaft 26 265 19
Push rod clevis lock nut 26 265 19
Stop light switch x Stop light switch mounting adjuster 1.5 15 13 in.*lbf
Brake master cylinder (w/ VSC)
Part tightened N*m kgf*cm ft.*lbf
Brake master cylinder sub-assembly x Brake booster 13 127 9
Brake line x Brake master cylinder sub-assembly 15 155 11
Brake tube way x Brake tube 15 155 11
Brake master cylinder (for TSAM Made)
Part tightened N*m kgf*cm ft.*lbf
Brake master cylinder sub-assembly x Brake booster 15 153 11
Brake line x Brake master cylinder sub-assembly 15 155 11
Brake line x 3-way (w/ ABS) 15 155 11
Brake line x 4-way (w/o ABS) 15 155 11
Brake master cylinder (for TMT Made)
Part tightened N*m kgf*cm ft.*lbf
Brake master cylinder sub-assembly x Brake booster 13 127 9
Brake line x Brake master cylinder sub-assembly 15 155 11
Brake line x 3-way (w/ ABS) 15 155 11
Brake line x 4-way (w/o ABS) 15 155 11
Piston stopper bolt 10 102 7
Brake booster (w/ VSC)
Part tightened N*m kgf*cm ft.*lbf
Brake booster assembly x Brake pedal support sub-assembly 14 145 10
Brake booster (for TSAM Made)
Part tightened N*m kgf*cm ft.*lbf
Brake booster assembly x Brake pedal support sub-assembly 14 145 10
Vacuum warning switch x Brake booster assembly 14 140 10
Brake booster (for TMT Made)
Part tightened N*m kgf*cm ft.*lbf
Brake booster assembly x Brake pedal support sub-assembly 14 145 10
Vacuum warning switch x Brake booster assembly 14 140 10
Vacuum pump (for 5L-E)
Part tightened N*m kgf*cm ft.*lbf
End plate x Vacuum pump case 2.0 20 17 in.*lbf
Vacuum pump end cover x Vacuum pump case 4.6 47 41 in.*lbf
Brake vacuum check valve assembly 74 755 54
Union bolt x Union 14 143 10
Pulley lock nut 105 1,075 78
Vacuum pump x Generator 7.8 80 69 in.*lbf
Vacuum pump (for KD series engine)
Part tightened N*m kgf*cm ft.*lbf
Vacuum pump assembly 21 210 15
Vacuum pump end cover x Vacuum pump housing 7.9 80 69 in.*lbf
Union bolt x Union 14 140 10
Check valve sub-assembly x Vacuum pump end cover 74 749 54
Gear lock nut 110 1125 81
Front brake (for 4WD and Pre-runner)
Part tightened N*m kgf*cm ft.*lbf
Disc brake cylinder assembly x Steering knuckle 122 1244 90
Front No. 1 wheel cylinder tube x Disc brake cylinder assembly 15 155 11
Front disc brake bleeder plug x Disc brake cylinder assembly 11 110 8
Front brake (for TSAM Made 2WD)
Part tightened N*m kgf*cm ft.*lbf
Union bolt x Disc brake cylinder assembly 29 296 21
Front disc brake cylinder mounting x Steering knuckle 117 1191 86
Front disc brake bleeder plug x Disc brake cylinder assembly 10 102 7
Disc brake cylinder assembly x Front disc brake cylinder slide pin 29 291 21
Front brake (for TMT Made 2WD)
Part tightened N*m kgf*cm ft.*lbf
Front disc brake cylinder mounting x Steering knuckle 117 1191 86
Disc brake cylinder assembly x Front disc brake cylinder mounting 39 400 29
Union bolt x Disc brake cylinder assembly 29 296 21
Front disc brake bleeder plug x Disc brake cylinder assembly 11 110 8
Front brake flexible hose (for 4WD and Pre-Runner)
Part tightened N*m kgf*cm ft.*lbf
Front flexible hose x Brake tube 15 155 11
Front No. 1 wheel cylinder tube x Disc brake cylinder assembly 15 155 11
Front brake flexible hose (for 2WD)
Part tightened N*m kgf*cm ft.*lbf
Union bolt x Disc brake cylinder assembly 29 296 21
Front flexible hose x Brake tube 15 155 11
Front flexible hose x Absorber bracket 29 296 21
Rear brake (for 2WD)
Part tightened N*m kgf*cm ft.*lbf
Rear wheel brake cylinder assembly x Backing plate 9.5 97 84 in.*lbf
Brake tube x Rear wheel brake cylinder assembly 15 155 11
Rear brake drum bleeder plug x Rear wheel brake cylinder assembly 11 112 8
Rear brake (for 4WD and Pre-runner)
Part tightened N*m kgf*cm ft.*lbf
Rear wheel brake cylinder assembly x Backing plate 12 117 8
Brake tube x Rear wheel brake cylinder assembly 15 155 11
Rear brake drum bleeder plug x Rear wheel brake cylinder assembly 10 102 7
Rear brake flexible hose (w/ VSC)
Part tightened N*m kgf*cm ft.*lbf
Rear brake tube flexible hose x Brake tube 15 155 11
No. 6 flexible hose bracket 12 122 9
Rear brake flexible hose (w/o VSC)
Part tightened N*m kgf*cm ft.*lbf
Rear brake tube flexible hose x Brake tube 15 155 11
Rear brake tube flexible hose x 3-way 23 235 17
Load sensing proportioning valve (w/ VSC)
Part tightened N*m kgf*cm ft.*lbf
Blend proportioning valve assembly with bracket 29 296 21
Blend proportioning valve assembly x Brake line 15 155 11
Brake line x Flexible hose 15 155 11
Blend proportioning valve assembly x Blend proportioning valve bracket sub-assembly 13 127 9
Load sensing proportioning valve (w/o VSC)
Part tightened N*m kgf*cm ft.*lbf
Lock nut 13 127 9
Rear flexible hose bracket x valve body 13 127 9
load sensing proportioning valve assembly x Body 29 300 22
brake tube x Valve body 15 155 11
Load sensing spring assembly x No. 1 load sensing spring shackle 18 184 13
No. 2 shackle x Rear differential 29 300 22
Load sensing valve assembly x Bleeder plug 11 107 8