FUEL SENDER GAUGE ASSEMBLY INSPECTION

PROCEDURE


  1. INSPECT FUEL SENDER GAUGE ASSEMBLY

    CAUTION:

    Take special care of fire.


    1. Inspect to see if there is any damage to the fuel sender gauge assembly.

    2. A004KQCE03
      Text in Illustration
      *1 Float position F (upper end)
      *2 Float position E (lower end)
      *3 Fuel tank seat face

      Measure the dimensions between the fuel tank seat face and the float center with the float position at F (upper end) and at E (lower end).

      Dimensions
      Float position F (upper end) to fuel tank seat face 121 to 129 mm (4.764 to 5.079 in.)
      Float position E (lower end) to fuel tank seat face 14.7 to 22.7 mm (0.579 to 0.894 in.)

    3. Check that the float moves smoothly between F (upper) and E (lower).

    4. A004HCSE03
      Text in Illustration
      *a

      Component without harness connected

      (Fuel Sender Gauge Assembly)
      *b F (upper end)
      *c E (lower end)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float position is F (upper end) 6.5 to 8.5 Ω
      Float position is E (lower end) 168 to 172 Ω

      If the value is not as specified, replace the fuel sender gauge assembly.

  2. INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY

    CAUTION:

    Take special care of fire.


    1. Inspect to see if there is any damage to the No. 2 fuel sender gauge assembly.

    2. A004IJTE03
      Text in Illustration
      *1 Float position F (upper end)
      *2 Float position E (lower end)
      *3 Fuel tank seat face

      Measure the dimensions between the fuel tank seat face and the float center with the float position at F (upper end) and at E (lower end).

      Dimensions
      Float position F (upper end) to fuel tank seat face 150.3 to 158.3 mm (5.917 to 6.232 in.)
      Float position E (lower end) to fuel tank seat face 0.7 to 8.7 mm (0.028 to 0.343 in.)

    3. Check that the float moves smoothly between F (upper) and E (lower).

    4. A004KVYE02
      Text in Illustration
      *a

      Component without harness connected

      (No. 2 Fuel Sender Gauge Assembly)
      *b F (upper end)
      *c E (lower end)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float position is F (upper end) 5.5 to 9.5 Ω
      Float position is E (lower end) 236 to 244 Ω

      If the value is not as specified, replace the fuel sender gauge assembly.