FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note:

    • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH

    1. B248864

      Detach the 2 clips and remove the front door lower frame bracket garnish LH.

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

    1. B248865

      Using a moulding remover, detach the 3 claws and remove the inside handle bezel as shown in the illustration.

  4. REMOVE FRONT ARMREST ASSEMBLY LH

    1. B248634

      Using moulding remover B, detach the 7 claws and 7 guides, and remove the front armrest assembly as shown in the illustration.

  5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL

    1. B248866

      Using a moulding remover B, detach the 2 clips, 4 claws and guide as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  6. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)

    Click here

  7. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

    1. B249645

      Remove the 2 screws.

    2. Remove the 12 clips.

    3. B248879C01

      *1

      Reference Boss

      Pull out the front door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    4. Raise the front door trim board sub-assembly to detach the 4 claws and remove the front door trim board sub-assembly together with the front door inner glass weatherstrip LH.

    5. Disconnect the 2 connectors.

    6. B238525

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  9. REMOVE SEAT MEMORY SWITCH

    Click here

  10. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH

    1. B248867

      Using a screwdriver, detach the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  11. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH

    Note:

    When removing the inside handle sub-assembly, do not damage the door trim.

    1. B248868

      Remove the 14 screws.

    2. B248869

      Move the assist grip together with the inside handle sub-assembly to detach the 9 guides.

    3. B248870

      Slide the assist grip together with the inside handle sub-assembly to make a space between the ornament panel and assist grip.

    4. B248871

      Rotate the assist grip together with the inside handle sub-assembly to detach the 2 guides on the rear of the trim, and then pull out the assist grip together with the inside handle sub-assembly.

    5. B248872

      Detach the 5 claws and remove the inside handle sub-assembly.

  12. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  13. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH

    Click here

  14. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY

    Click here

  15. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  16. REMOVE SIDE AIRBAG SENSOR ASSEMBLY LH

    Click here

  17. REMOVE FRONT DOOR SERVICE HOLE COVER LH

    1. B249646

      Remove the bolt.

    2. Detach the 2 clamps, move the wire harness out of the way and remove the service hole cover.

      Tip:

      Remove any remaining butyl tape from the door.

  18. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  19. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

      Note:

      • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

      • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

    4. B238531

      Remove the 2 bolts.

      Note:

      After the bolts are removed, do not allow the door glass to fall.

    5. B238532N01

      Remove the front door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note:

      Do not damage the door glass.

  20. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

    1. B238533C01

      *1

      Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note:

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator sub-assembly.

    5. Remove the temporary bolt from the front door window regulator sub-assembly.

  21. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    Click here

  22. REMOVE FRONT DOOR GLASS RUN LH

    1. B249647

      Remove the front door glass run.

  23. REMOVE DOOR FRAME GARNISH LH

    1. B238558

      Detach the clip and remove the door frame garnish.

  24. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

    1. B249648

      Remove the bolt and front door rear lower frame sub-assembly as shown in the illustration.

  25. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)

    1. B238537

      Remove the hole plug.

    2. B238538

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tip:

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  26. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)

    1. B238539

      Using a screwdriver, detach the claw and remove the front door outside handle cover.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)

    1. B241166

      Remove the hole plug.

    2. B238540

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tip:

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

    1. B238541

      Detach the 2 claws.

    2. Disconnect the connector.

    3. B238542

      Move the lever in the direction indicated by the arrow in the illustration.

    4. B238543

      Remove the front door outside handle assembly as shown in the illustration.

  29. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD LH

    1. B238544

      Detach the 3 claws and remove the front door front outside handle pad.

  30. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD LH

    1. B238545

      Detach the 2 claws and remove the front door rear outside handle pad.

  31. REMOVE FRONT DOOR LOCK ASSEMBLY LH

    Click here

  32. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    1. B238548

      Remove the front door lock remote control cable assembly.

  33. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    1. B238549

      Using a screwdriver, detach the 3 claws.

      Tip:

      Tape the screwdriver tip before use.

    2. B238550

      Remove the front door inside locking cable assembly.

  34. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

    1. B238551

      Disconnect the connector.

    2. Detach the clamp and remove the front door No. 2 wire.

    3. B238553

      Using a T30 "TORX" socket wrench, loosen the screw.

    4. Slide the front door outside handle frame sub-assembly to detach the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove the front door outside handle frame sub-assembly.

  35. REMOVE FRONT DOOR NO. 2 WIRE LH

    1. B238552

      Detach the 4 clamps and remove the front door No. 2 wire.

  36. REMOVE FRONT DOOR LOCK OPEN ROD LH

    1. B311736N01

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  37. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION

    1. B238555C01

      *1

      Double-sided Tape

      Remove the 2 bolts.

    2. Detach the 2 claws and remove the front door No. 2 stiffener cushion.

  38. REMOVE FRONT DOOR CHECK ASSEMBLY LH

    1. B238556

      Remove the bolt, 2 nuts and front door check assembly.

  39. REMOVE FRONT DOOR WEATHERSTRIP LH

    1. B253863C01

      *1

      Double-sided tape

      Using a clip remover, detach the 21 clips and remove the front door weatherstrip.

  40. REMOVE FRONT DOOR BELT MOULDING LH

    Click here

  41. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH

    Click here

  42. REMOVE NO. 1 BLACK OUT TAPE LH

    Click here

  43. REMOVE FRONT DOOR OUTSIDE STRIPE LH

    Click here

  44. REMOVE LOWER FRONT DOOR OUTSIDE STRIPE LH

    Click here

  45. REMOVE FRONT DOOR PANEL CUSHION

    1. B240615

      Using a clip remover, detach the clip and remove the door panel cushion.