EGR VALVE REMOVAL


  1. REMOVE ENGINE UNDER COVER NO.1 (w/ Engine Under Cover No.1)

  2. SEPARATE VANE PUMP OIL RESERVOIR ASSEMBLY


    1. B007PR9E01

      Remove the 2 bolts and vane pump oil reservoir assembly.

      Note

      Suspend the vane pump oil reservoir assembly with wire to prevent power steering fluid from spilling out.

  3. DISCONNECT OIL RETURN HOSE (w/ Intercooler)


    1. Disconnect the oil return hose from the intake manifold.

  4. REMOVE EGR PIPE SUB-ASSEMBLY NO.1


    1. B007QY1

      Disconnect the fuel pressure sensor connector.

    2. B007S6J

      Remove the 2 bolts, 2 nuts, and the EGR pipe sub-assembly.

    3. Remove the 2 gaskets.

  5. REMOVE AIR HOSE NO.4


    1. Remove the clamp, and disconnect the air hose No.4 from the diesel throttle body.

  6. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    1. B007RAM

      Disconnect the 2 throttle body connectors.

    2. B007PX5

      Remove the 2 bolts, 2 nuts, and the diesel throttle body assembly.

    3. Remove the gasket from intake air connector.

  7. REMOVE ENGINE SERVICE HOLE COVER NO.2


    1. B007PAF

      Roll up the carpet.

    2. Remove the 3 bolts and the engine service hole cover No.2.

  8. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. Remove the vacuum regulating valve.


      1. B007SOX

        Remove the 2 vacuum hoses and the vacuum regulating valve connector.

      2. Remove the 2 bolts and the vacuum regulating valve.

    2. Remove the EGR valve assembly with the sensor.


      1. B007VH5

        Remove the bolt, and separate the manifold stay.

      2. Disconnect the vacuum hose from the intake air connector.

      3. B007Q7Z

        Disconnect the intake air temperature sensor connector.

      4. Disconnect the EGR valve position sensor connector.

      5. B007UFUE01

        Remove the bolt, 2 nuts and the intake air connector assembly.

      6. Remove the 2 gaskets and EGR valve assembly from the intake air connector.