RADIATOR INSTALLATION

PROCEDURE

1. INSTALL NO. 2 RADIATOR TO SUPPORT SEAL

   1. Install the No. 2 radiator to support seal to the radiator.

2. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL

   1. Install the No. 1 radiator to support seal to the radiator.

3. INSTALL NO. 1 RADIATOR SUPPORT BUSH

   1. Install the 4 No. 1 radiator support bushes to the radiator.

4. INSTALL NO. 2 RADIATOR SUPPORT

   1. Install the 2 No. 2 radiator supports to the radiator.

5. INSTALL NO. 1 RADIATOR SUPPORT

   1. Install the 2 No. 1 radiator supports to the radiator.

6. INSTALL NO. 2 RADIATOR HOSE

   1. 

      *1	Paint Mark
      *a	Upper Side
      *b	RH Side

      Install the No. 2 radiator hose to the radiator.

      Tip:

      When connecting the hoses, make sure the paint marks and clips are as shown in the illustration.

7. INSTALL RADIATOR ASSEMBLY

   1. 

      Insert the 2 tabs of the 2 No. 1 radiator supports into the 2 radiator service holes.

   2. Install the radiator with the 4 bolts.

      18 N*m

      184 kgf*cm

      13 ft.*lbf

8. CONNECT OIL COOLER ACCESSORY ASSEMBLY

   1. Connect the 2 hoses and oil cooler accessory to the radiator.

9. CONNECT NO. 2 RADIATOR HOSE

   1. 

      *1	Paint Mark
      *a	Upper Side
      *b	Rear

      Connect the No. 2 radiator hose.

      Tip:

      When connecting the hoses, make sure the paint marks and clips are as shown in the illustration.

10. INSTALL FAN SHROUD

    1. Install the fan pulley to the water pump.

    2. Place the fan shroud together with the fluid coupling between the radiator and engine.

       Note:

       Be careful not to damage the radiator core.

    3. Temporarily install the fluid coupling to the water pump with the 4 nuts. Tighten the nuts as much as possible by hand.

    4. 

       Set the fan shroud on the radiator as shown in the illustration.

    5. Install the shroud with the 2 bolts.

       5.0 N*m

       51 kgf*cm

       44 in.*lbf

    6. Install the fan and generator V-ribbed belt (Click here).

    7. Tighten the 4 nuts of the fluid coupling.

       21 N*m

       214 kgf*cm

       15 ft.*lbf

11. INSTALL NO. 1 RADIATOR HOSE

    1. 

       *1	Paint Mark
       *a	Upper Side
       *b	Rear
       *c	LH Side

       Install the No. 1 radiator hose.

       Tip:

       When connecting the hoses, make sure the paint marks and clips are as shown in the illustration.

12. INSTALL RADIATOR RESERVOIR ASSEMBLY

    1. Install the radiator reservoir with the 3 bolts.

       5.0 N*m

       51 kgf*cm

       44 in.*lbf

    2. Connect the radiator reservoir hose to the radiator.

13. INSTALL RADIATOR SIDE DEFLECTOR RH

    1. Attach the 3 claws and install the radiator side deflector with the clip.

14. INSTALL RADIATOR SIDE DEFLECTOR LH

    1. Attach the 3 claws and install the radiator side deflector with the clip.

15. INSTALL FRONT BUMPER COVER

    1. Install the front bumper cover (Click here).

16. ADD ENGINE COOLANT

    Click here

17. INSPECT FOR COOLANT LEAK

    Click here

18. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click hereClick hereClick here

19. INSTALL LOWER FRONT BUMPER COVER

    Click hereClick hereClick here

20. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click hereClick hereClick here

21. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click hereClick hereClick here