BACK DOOR GLASS(for Wagon) REMOVAL

PROCEDURE


  1. REMOVE UPPER BACK DOOR TRIM PANEL ASSEMBLY

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  2. REMOVE BACK DOOR SIDE GARNISH LH

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  3. REMOVE BACK DOOR SIDE GARNISH RH

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  4. REMOVE BACK DOOR TRIM BOARD ASSEMBLY

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  5. REMOVE REAR SPOILER

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  6. REMOVE REAR WIPER ARM (w/ Rear Wiper)

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  7. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

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  8. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

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  9. REMOVE BACK DOOR GLASS ADHESIVE DAM

    A004O09E02
    Text in Illustration
    *1 Cut

    1. Using a knife, cut off the dam as shown in the illustration.

      Note

      Be careful not to damage the vehicle body.

    2. Pull the shaded area shown in the illustration by hand to remove the back door glass adhesive dam.

      Tech Tips

      Make a partial cut in the dam. Then pull and remove it by hand.

  10. REMOVE BACK DOOR GLASS


    1. A004QSEE02
      Text in Illustration
      *1 Protective Tape

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

      Note

      When separating the back door glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

    2. Disconnect the connectors.

    3. A004Q8HE02
      Text in Illustration
      *1 Clip
      *2 Piano Wire
      *3 Spacer

      From the interior, insert a piano wire between the vehicle body and back door glass as shown in the illustration.

      Note

      Make sure not to damage the wire harness.

    4. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

    5. A004MYKE03
      Text in Illustration
      *1 Matchmark

      Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.

      Tech Tips

      Matchmarks do not need to be placed if the glass is not going to be reused.

    6. Cut through the adhesive by pulling the piano wire around the back door glass.

      Note

      Leave as much adhesive on the vehicle body as possible when removing the back door glass.

    7. A004OKIE02
      Text in Illustration
      *1 Matchmark

      Using suction cups, remove the back door glass.

  11. REMOVE BACK WINDOW GLASS ADHESIVE DAM


    1. Using a scraper, remove the dam.

  12. REMOVE BACK WINDOW GLASS CLIP LH


    1. Using a scraper, remove the clip.

  13. REMOVE BACK WINDOW GLASS CLIP RH


    1. Using a scraper, remove the clip.

  14. REMOVE BACK DOOR GLASS SPACER


    1. Using a scraper, remove the 3 spacers.

  15. CLEAN VEHICLE BODY

    A004TVWE52
    Text in Illustration
    *1 Adhesive
    *2 Vehicle Body

    1. Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.