MULTI-MODE MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note:

When the multi-mode manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  2. REMOVE FRONT ENGINE MOUNTING INSULATOR

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  3. REMOVE REAR ENGINE MOUNTING INSULATOR

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  4. REMOVE NO. 1 AIR TUBE

    1. C275427C01

      *a

      Hose Clamp

      Disconnect the wire harness clamp.

    2. Remove the 4 bolts.

    3. Loosen the hose clamp and remove the No. 1 air tube.

  5. REMOVE STARTER ASSEMBLY

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  6. DISCONNECT WIRE HARNESS

    1. C276856

      Disconnect the 2 connectors from the select stroke sensor and park/neutral position switch assembly.

    2. Disconnect the 3 clamps and remove the wire harness.

    3. C276873

      Disconnect the 2 clamps.

    4. Remove the nut and bolt, and disconnect the wire harness from the multi-mode manual transaxle assembly.

  7. REMOVE MULTI-MODE MANUAL TRANSAXLE ASSEMBLY

    1. C203298

      Remove the 8 bolts and multi-mode manual transaxle assembly.

  8. REMOVE ENGINE MOUNTING BRACKET LH

    1. C276126C01

      *A

      Type A

      *B

      Type B

      Remove the 4 bolts and engine mounting bracket LH.

  9. REMOVE FRONT ENGINE MOUNTING BRACKET

    1. C274411

      Remove the 4 bolts and front engine mounting bracket.

  10. REMOVE REAR ENGINE MOUNTING BRACKET

    1. C202939

      Remove the 4 bolts and rear engine mounting bracket.

  11. REMOVE CLUTCH ACTUATOR ASSEMBLY

    Note:

    • If the clutch actuator assembly is removed from the multi-mode manual transaxle assembly, perform Learning of Multi-mode Manual Transaxle System.

    • When Learning of Multi-mode Manual Transaxle System is performed, the clutch disc assembly and clutch cover assembly have to be replaced as a set.

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  12. REMOVE NO. 1 CLUTCH ACTUATOR BRACKET

    1. C274417

      Remove the 4 bolts and No. 1 clutch actuator bracket from the multi-made manual transaxle assembly.

  13. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  14. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

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  15. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE

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  16. REMOVE WIRE HARNESS CLAMP BRACKET

    1. C274412

      Remove the 3 bolts and 3 wire harness clamp brackets.

  17. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

    1. C274413

      Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.