QUARTER LOCK PILLAR REINFORCEMENT(for Single Cab) CUT AND JOIN REPLACEMENT SECTIONS

A01KXVS


  1. REMOVAL

    Symbol Meaning
    A01KY10 Remove Weld Points
    A01KXUR Remove Weld Points
    A01KY1U Cut with Disc Sander etc.
    A01KXQ6 Cut and Join Location
    A01KXWJ
    A01KY3PC01
    *a 65 mm (2.56 in.) *b 120 mm (4.72 in.)
    A01KXYW

  2. INSTALLATION

    Symbol Meaning
    A01KXUR Remove Weld Points
    A01KXP7 Plug Weld
    A01KY00 Plug Weld
    A01KXQ6 Cut and Join Location
    A01KXZ1 Fillet Weld
    A01KY6V Butt Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      Tech Tips

      Carefully cut the rocker panel outer so not to damage A.

      A01KXVVC01
      *1 ROCKER PANEL OUTER *2 QUARTER LOCK PILLAR REINFORCEMENT SUB-ASSEMBLY
      *3 SIDE PANEL SUB-ASSEMBLY INNER - -
      *a 65 mm (2.56 in.) *b 120 mm (4.72 in.)

    4. Before temporarily installing the new parts, weld the rocker panel outer, rocker extension outer, quarter lock pillar reinforcement sub-assembly and side panel sub-assembly inner with the standard number of welding points.

      A01KXR2C01
      *1 ROCKER PANEL OUTER *2 ROCKER EXTENSION OUTER
      *3 QUARTER LOCK PILLAR REINFORCEMENT SUB-ASSEMBLY *4 SIDE PANEL SUB-ASSEMBLY INNER
      *a 10 mm (0.39 in.) - -
      A01KY5B
      A01KXXIC01
      *a 15 mm (0.59 in.) - -

    5. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    6. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    7. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.