FUEL INJECTOR INSPECTION


  1. INSPECT INJECTOR


    1. A01DVT0E01

      Measure the resistance between the terminals.

      Standard resistance
      11.6 to 12.4 Ω at 20°C (68°F)

      If the result is not as specified, replace the injector.

  2. INSPECT INJECTION VOLUME AND LEAKAGE

    CAUTION:


    • This test involves high-pressure fuel and electricity.

    • Take every precaution regarding safe handling of both the fuel and the electrical parts.

    • Perform this test in a safe area, and avoid any sparks or flame.

    • Do not smoke.


    1. Assemble SST as shown in the illustration.

      SST
      09268-41048   ( 09268-41091, 09268-41110, 09268-41120, 09268-41500, 95336-08070 )
      A01E0KUE01

    2. Discharge the fuel system pressure.

    3. Disconnect the fuel main tube (fuel tube connector) from the fuel filter.

    4. Remove the bolt and disconnect the fuel pressure regulator from the fuel delivery pipe.

      Note

      Do not disconnect the No. 2 fuel hose from the fuel pressure regulator.

    5. A01DWCYE01

      Connect SST to the fuel filter.

      CAUTION:

      Always read the precautions Click here before connecting the fuel tube connector (quick type).

    6. A01DXW5E01

      Connect SST to the pressure regulator fuel inlet with the 2 bolts.

      Torque:
      7.5 N*m  { 80 kgf*cm, 66 in.*lbf }

    7. Install the O-ring to the injector.

    8. A01DX2IE01

      Connect SST (adapter and hose) to the injector, and hold the injector and adapter with SST (clamp).

      SST
      09268-41048   ( 09268-41110 )

    9. Put the injector into a graduated cylinder.

      Note

      Install a suitable vinyl tube onto the injector to contain the gasoline spray.

    10. Operate the fuel pump.


      1. Turn the ignition switch ON.

        Note

        Do not start the engine.

      2. Push the intelligent tester main switch ON.

      3. Select the Active Test and enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    11. A01E169E01

      Connect SST (wire) to the injector and the battery for 15 seconds, and measure the injection volume with a graduated cylinder. Test each injector 2 or 3 times.

      SST
      09842-30080   ( 95333-06030 )
      Injection volume
      71 to 86 cm3 (4.3 to 5.2 cu. in.) in 5 seconds
      Difference between each injector
      15 cm3 (0.9 cu. in.) or less

      If the result is not as specified, replace the injector.

    12. A01DZSI

      Check the fuel leakage.


      1. In the condition above, disconnect the test probes of SST (wire) from the battery and check the fuel leakage from the injector.

        Fuel drop
        1 drop or less per 12 minutes