GENERATOR REASSEMBLY


  1. INSTALL GENERATOR ROTOR ASSEMBLY


    1. Using a press, press in the rotor.

    2. Place the washer on the rotor.

  2. INSTALL GENERATOR RECTIFIER END FRAME


    1. A01DWSBE02

      Using a 17 mm socket wrench and press, slowly press in the rectifier end frame.

    2. A01E12DE03

      Install the cord clamp and 4 nuts.

      Torque:
      5.9 N*m  { 60 kgf*cm, 53 in.*lbf }

  3. INSTALL GENERATOR HOLDER WITH RECTIFIER


    1. A01DYJPE02

      Install the 4 rubber insulators on the lead wires.

      Note

      Be careful to install the rubber insulators in the correct direction.

    2. A01E1BKE02

      While pushing down on the rectifier holder, install it with the 4 screws.

      Torque:
      2.9 N*m  { 30 kgf*cm, 26 in.*lbf }

  4. INSTALL BRUSH HOLDER AND REGULATOR


    1. A01E1U4E01

      Install the regulator with the 3 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

    2. Install the seal plate.

    3. Install the brush holder with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

    4. Install the brush holder cover.

  5. INSTALL GENERATOR REAR END COVER


    1. A01DZ4ZE02

      Install the rear end cover and plate terminal with the bolt and 3 nuts.

      Torque:
      4.4 N*m  { 45 kgf*cm, 39 in.*lbf, for nut }
      3.9 N*m  { 40 kgf*cm, 35 in.*lbf, for bolt }

    2. Install the terminal insulator with the nut.

      Torque:
      4.1 N*m  { 42 kgf*cm, 36 in.*lbf }

  6. INSTALL VACUUM PUMP ASSEMBLY


    1. Align the matchmarks and install the vacuum pump with the 4 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }