REAR FLOOR UPPER CENTER CROSSMEMBER ASSEMBLY REPLACEMENT

K137827

  1. REMOVAL

    Symbol Meaning
    K108818

    Remove Weld Points
    K108826

    Cut with Disc Sander etc.

    1. Remove the A and B.

      K137720C01

      *A

      LH Side

      *B

      RH Side

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tip:

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      K138113C03
      K108837

      Adhesive

      -

      -

    3. Remove the A.

      K137726C01

  2. INSTALLATION

    Symbol Meaning
    K108818

    Remove Weld Points
    K108823

    Plug Weld
    K108830

    Fillet Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Remove A and B from the new parts.

      K137731C01

      *A

      LH Side

      *B

      RH Side

      *1

      CENTER FLOOR CROSS MEMBER NO. 2

      -

      -

    3. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tip:

      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      K138113C04
      K108837

      Adhesive

      -

      -

    4. Weld the A to the vehicle side.

      K137729C01

    5. Weld the A and B to the vehicle side.

      K137723C01

      *A

      LH Side

      *B

      RH Side

      *a

      27 mm (1.06 in.)

      -

      -

    6. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    7. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.