FUEL PUMP(w/ Canister Pump Module) DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

  • When replacing the fuel filter, replace it together with the fuel suction plate sub-assembly.

B00864WC01
*a Tube

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP


    1. B0087JH

      Remove the harness protector from the fuel pump harness.

    2. B0088GE

      Disconnect the 2 fuel pump harness connectors.

    3. Disengage the clamp to disconnect the fuel pump harness from the fuel suction plate sub-assembly.

      Note

      Do not damage the wire harness.

    4. B0084GR

      Disengage the clamp to disconnect the tube from the fuel filter.

    5. B0085A3C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws.

    6. B0088AUC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, separate the fuel filter from the fuel sub-tank.

      Note


      • Do not damage the fuel sub-tank and fuel filter.

      • Pull out the fuel filter carefully because the O-ring is firmly installed between the fuel filter and fuel sub-tank.

      • Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

        Click here

    7. B0083SS

      Remove the O-ring from the fuel sub-tank.

    8. B00848P

      Disengage the claw to disconnect the fuel pump harness from the fuel pump.

    9. B0083I9C01
      *a Fuel Filter
      *b Suction Filter
      *c Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter or suction filter.

      • Do not remove the suction filter from the fuel pump.

    10. B0084NK

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    11. B00870NC01
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.