REAR CRANKSHAFT OIL SEAL INSTALLATION

CAUTION / NOTICE / HINT

Note:

for Manual Transaxle:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE

  1. INSTALL ENGINE REAR OIL SEAL

    1. A154926E02

      Apply MP grease to the lip of a new oil seal.

      Note:

      • Do not allow foreign matter to contact the lip of the oil seal.

      • Do not allow MP grease to contact the dust seal.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the edges of the cylinder block and crankcase.

      09223-15030

      09950-70010

      09951-07100

      Note:

      • Wipe off any extra grease from the crankshaft.

      • Do not tap in the oil seal at an angle.

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)

    1. A200720E01

      Using SST, hold the crankshaft.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      09213-58014

      91551-80840

      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      09213-54015

      09330-00021

      Tip:

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installation bolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. A209199E02

      Install the front spacer, drive plate and rear spacer onto the crankshaft.

    3. A192239E03

      Clean the bolts and bolt holes.

    4. Apply adhesive to 2 or 3 threads at the end of the 8 bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Table 1. Text in Illustration

      *1

      Adhesive
    5. A157842E04

      Install the 8 bolts and uniformly tighten bolts in several steps in the sequence shown in the illustration.

      88 N*m

      897 kgf*cm

      65 ft.*lbf

  3. INSTALL CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY (for Manual Transaxle)

    1. Install the clutch release with bearing cylinder assembly (Click here).

  4. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

    1. A200720E01

      Using SST, hold the crankshaft.

      for 86 mm (3.39 in.) Bolt Pitch Type:

      09213-58014

      91551-80840

      09330-00021

      for 64 mm (2.52 in.) Bolt Pitch Type:

      09213-54015

      09330-00021

      Tip:

      For the 64 mm (2.52 in.) bolt pitch type, the part number of the installation bolt for SST (crankshaft pulley holding tool) is 91551-00850 (quantity: 2).

    2. A192239E03

      Clean the bolts and bolt holes.

    3. Apply adhesive to 2 or 3 threads at the end of the bolts.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Table 2. Text in Illustration

      *1

      Adhesive
    4. A157841E01

      Uniformly install and tighten the 8 bolts in several steps in the sequence shown in the illustration.

      49 N*m

      500 kgf*cm

      36 ft.*lbf

    5. A157844E01

      Mark the top of the bolts with paint.

    6. Retighten the 8 bolts an additional 90° in the same sequence.

    7. Check that the paint marks are now at a 90° angle to the top.

  5. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

    Click here

  6. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)

    Click here

  7. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)

    Click here

  8. INSTALL MANUAL TRANSAXLE ASSEMBLY

    1. Install the manual transaxle assembly (Click here).

  9. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

    1. Install the continuously variable transaxle assembly (Click here).

  10. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    1. Install the engine assembly with transaxle (Click here).