REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE

  1. REMOVE REAR WHEEL

    Click here

  2. LOOSEN HEXALOBULAR SCREW

    1. C302527

      Using a T30 "TORX" socket wrench, loosen the hexalobular screw.

      Note:

      Depress the brake pedal to prevent the rear brake drum sub-assembly from rotating.

  3. DRAIN BRAKE FLUID

    Note:

    If brake fluid leaks onto any painted surface, immediately wash it off.

  4. REMOVE PARKING BRAKE HOLE COVER SUB-ASSEMBLY

    Click here

  5. LOOSEN NO. 2 WIRE ADJUSTING NUT

    1. Release the parking brake lever lock and return it to its off position.

    2. C302596C01

      *1

      No. 2 Wire Adjusting Nut

      Loosen the No. 2 wire adjusting nut.

      Note:

      If the No. 2 wire adjusting nut has been removed from the rod, replace the No. 2 wire adjusting nut with a new one.

  6. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY

    1. C302527

      Using a T30 "TORX" socket wrench, remove the hexalobular screw and rear brake drum sub-assembly.

  7. REMOVE BRAKE SHOE

    1. C302529N01

      Using SST, remove the shoe return spring (upper).

      09703-30011

      09703-03010

    2. C302530N01

      Using SST, remove the shoe return spring (lower).

      09703-30011

      09703-03010

    3. Remove the brake shoe (front):

      1. C302531N01

        Using SST, remove the shoe hold down spring cup, shoe hold down spring, shoe hold down spring pin and brake shoe (front).

        09718-00011

      2. C302669

        Remove the retaining screw spring and adjuster screw with nut from the brake shoe (front).

    4. Remove the brake shoe (rear):

      1. C302532N01

        Using SST, remove the shoe hold down spring cup, shoe hold down spring, shoe hold down spring pin and brake shoe (rear).

        09718-00011

      2. C302533

        Using needle-nose pliers, separate the No. 3 parking brake cable assembly.

      3. C302534

        Remove the adjuster strut with leaf spring and retaining strut spring from the brake shoe (rear).

        Note:

        Do not damage or bend any of the components.

  8. REMOVE REAR BRAKE WHEEL CYLINDER ASSEMBLY

    1. C302535

      Using a union nut wrench, disconnect the brake line from the rear brake wheel cylinder assembly.

    2. C302536

      Remove the bolt and rear brake wheel cylinder assembly from the backing plate.

  9. REMOVE REAR DRUM BRAKE BLEEDER PLUG CAP

  10. REMOVE REAR DRUM BRAKE BLEEDER PLUG