HYBRID VEHICLE TRANSAXLE REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

The engine assembly with hybrid vehicle transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.

PROCEDURE

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  2. REMOVE TRANSMISSION OIL COOLER ASSEMBLY

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  3. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY

    1. Using a transmission jack attachment, set the hybrid vehicle transaxle assembly on a transmission jack.

      Note:

      • Secure the hybrid vehicle transaxle assembly to the transmission jack using a suitable adapter, such as a rope or attachment.

      • To prevent the No. 2 motor water jacket cover assembly from deforming, do not place any attachments under the No. 2 motor water jacket cover assembly of the hybrid vehicle transaxle assembly.

      • Hold the engine assembly with a suitable adapter, such as a rope, during the operation.

    2. C243594

      Remove the 9 bolts and hybrid vehicle transaxle assembly.

      Note:

      • To avoid damage to the 2 knock pins, do not pry between the hybrid vehicle transaxle assembly and the engine assembly.

      • To prevent the splines of the transmission input damper assembly from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the transmission input damper assembly during hybrid vehicle transaxle assembly removal and installation.

  4. REMOVE FRONT ENGINE MOUNTING BRACKET

    1. C297356

      Remove the 3 bolts and front engine mounting bracket from the hybrid vehicle transaxle assembly.

  5. REMOVE NO. 3 OIL COOLER TUBE CLAMP

    1. C297357

      Remove the bolt and No. 3 oil cooler tube clamp from the hybrid vehicle transaxle assembly.

  6. REMOVE ENGINE MOUNTING BRACKET LH

    1. C297358

      Remove the 4 bolts and engine mounting bracket LH from the hybrid vehicle transaxle assembly.

  7. REMOVE REAR ENGINE MOUNTING BRACKET

    1. C297360

      Remove the 4 bolts and rear engine mounting bracket from the hybrid vehicle transaxle assembly.

  8. REMOVE TRANSMISSION OIL COOLER BRACKET

    1. C297988

      Remove the 2 bolts and transmission oil cooler bracket from the hybrid vehicle transaxle assembly.

  9. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

    1. C297361

      Remove the 2 bolts and No. 1 transmission control cable bracket from the hybrid vehicle transaxle assembly.

  10. REMOVE SHIFT LEVER POSITION SENSOR

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  11. REMOVE OIL COOLER TUBE CLAMP

    1. C297362

      Remove the 2 bolts and oil cooler tube clamp from the hybrid vehicle transaxle assembly.

  12. REMOVE NO. 2 AUTOMATIC TRANSMISSION CASE COVER

    1. C297363

      Remove the bolt, detach the clip and No. 2 automatic transmission case cover from the hybrid vehicle transaxle assembly.

  13. REMOVE AUTOMATIC TRANSMISSION CASE COVER

    1. C309625

      Detach the 2 clamps and motor cable.

    2. C297364

      Detach the 2 guides and remove the automatic transmission case cover from the No. 3 automatic transmission case cover.

  14. REMOVE NO. 3 AUTOMATIC TRANSMISSION CASE COVER

    1. C297365

      Remove the 2 bolts, detach the clip and No. 3 automatic transmission case cover from the hybrid vehicle transaxle assembly.

  15. REMOVE HYBRID TRANSMISSION MASS DAMPER

    1. C297366

      Remove the hybrid transmission mass damper and gasket from the hybrid vehicle transaxle assembly.

  16. REMOVE TRANSAXLE BREATHER PLUG

    1. C297367

      Remove the transaxle breather plug from the hybrid vehicle transaxle assembly.

  17. REMOVE UNION

    1. C298794

      Remove the union and O-ring from the hybrid vehicle transaxle assembly.

  18. REMOVE MOTOR CONNECTOR PROTECTOR (w/ Cover)

    1. C307945

      Remove the 2 bolts and motor connector protector from the hybrid vehicle transaxle assembly.

    2. Using a E7 "TORX" socket wrench, remove the 2 stud bolts.

  19. REMOVE NO. 2 MOTOR WATER JACKET COVER ASSEMBLY

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  20. REMOVE NO. 1 MOTOR WATER JACKET COVER ASSEMBLY

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  21. REMOVE NO. 3 MOTOR WATER JACKET COVER ASSEMBLY

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