ROOF WINDOW FIX GLASS INSTALLATION

PROCEDURE

1. CLEAN ROOF WINDOW FIX GLASS

   1. 

      Clean the outer circumference of the new roof window glass with a non-residue solvent.

      Note:

      • Do not touch the roof window glass surface after cleaning it.

      • Be careful not to damage the roof window glass.

2. INSTALL WINDSHIELD HEADER PROTECTOR

   1. Using a brush or sponge, coat the application area of 2 new windshield header protectors with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

   2. 

      *A	Back Side
      	Windshield Header Protector

      Install the 2 new windshield header protectors onto the roof window glass as shown in the illustration.

      Standard Dimension

      Area	Dimension
      a	2.0 mm (0.0787 in.)

3. INSTALL NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY

   1. 

      *a

      Matchmark

      Position the new No. 1 roof window glass sub-assembly.

      1. Using suction cups, place the No. 1 roof window glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the No. 1 roof window glass sub-assembly rim is perfectly even.

         Note:

         Check that the roof window clips are engaged to the vehicle body correctly.

      3. Remove the No. 1 roof window glass sub-assembly.

   2. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

   3. Using a brush or sponge, coat the adhesive application area with primer G.

      

      *A	Back Side	-	-
      	Primer G	-	-

      Standard Dimension

      Area	Dimension
      a	19.0 mm (0.748 in.) or more
      b	11.0 mm (0.433 in.) or more
      c	11.0 mm (0.433 in.) or more
      d	11.0 mm (0.433 in.) or more

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

   4. Apply adhesive to the No. 1 roof window glass sub-assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. 

         *a

         Nozzle

         Cut off the tip of the cartridge nozzle as shown in the illustration.

         Standard Dimension

         Area	Dimension
         a	12.0 mm (0.472 in.)
         b	8.0 mm (0.315 in.)

         Tip:

         After cutting off the tip, use all adhesive within the time described in the table below.

         Usage Time Frame

         Temperature	Usage Time Frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour and 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the No. 1 roof window glass sub-assembly as shown in the illustration.

         

         *A	Back Side	-	-
         	Adhesive	-	-

         Standard Dimension

         Area	Dimension
         a	3.0 mm (0.118 in.)
         b	8.0 mm (0.315 in.) or more
         c	3.0 mm (0.118 in.)
         d	3.0 mm (0.118 in.)
         e	3.0 mm (0.118 in.)

   5. Install the No. 1 roof window glass sub-assembly.

      1. 

         *a

         Matchmark

         Using suction cups, position the No. 1 roof window glass sub-assembly and press it in gently along the rim.

         Note:

         • Check that the roof window clips are engaged to the vehicle body correctly.

         • Check the clearance between the vehicle body and No. 1 roof window glass sub-assembly.

      2. Lightly press the front surface of the No. 1 roof window glass sub-assembly to ensure a close fit.

         Tip:

         Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the No. 1 roof window glass sub-assembly using protective tape until the applied adhesive becomes hard.

         Note:

         Do not drive the vehicle for the time described in the table below.

         Minimum Time

         Temperature	Minimum Time Prior to Driving Vehicle
         35°C (95°F)	7 hour
         20°C (68°F)	12 hours
         5°C (41°F)	52 hours

4. INSTALL SLIDING ROOF HOUSING ASSEMBLY

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