HEADLIGHT ASSEMBLY(for Single Beam Headlight) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL HEADLIGHT LEVELING MOTOR


    1. A01RETS

      Install the headlight leveling motor with the 2 screws.

    2. Engage the clamp and connect the connector.

  2. INSTALL HEADLIGHT UNIT ASSEMBLY

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit assembly or other components.

    • If there are any fingerprints or foreign matter on the headlight unit assembly or other components, wipe them off with a soft cloth.


    1. A01RFF6

      Engage the 2 claws to install the pivot collar to the headlight unit assembly.

    2. A01RC1E

      Engage the pivot collar.

    3. Engage the 4 claws to temporarily install the headlight unit assembly.

    4. Connect the connector.

    5. A01VUSSC01
      B007Z37 Turn in this Direction

      While holding the headlight unit assembly by hand, turn the aiming screws as shown in the illustration to install the headlight unit assembly.

      Tech Tips

      Turn the aiming screw the same number of times as it was turned during removal.

  3. INSTALL NO. 1 HEADLIGHT CLEARANCE LED UNIT

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the No. 1 headlight clearance LED unit or other components.

    • If there are any fingerprints or foreign matter on the No. 1 headlight clearance LED unit or other components, wipe them off with a soft cloth.


    1. A01VV3R

      Engage the 3 guides.

    2. Install the No. 1 headlight clearance LED unit with the 4 screws.

    3. A01VV8Z

      Connect the connector.

    4. A01VUX9

      Install the reflector with the 2 screws.

  4. INSTALL HEADLIGHT LENS GASKET


    1. Completely remove the old headlight lens gasket.

    2. A01VV8NC01
      B007ZL6 Cleaning Area

      Clean the installation groove of the headlight lens.

    3. A01VVO1C09
      *a Release Paper
      *b Tape
      *c 45°

      Partially remove the release paper from a new headlight lens gasket, and cut off a piece of it.

    4. Fold the release paper over the tip of a screwdriver and secure it in place with tape as indicated by the arrows, in the order shown in the illustration.

    5. Using scissors, cut the end of the headlight lens gasket at a 45° angle.

    6. A01VWTLC01
      A01VVQS Starting Position

      Starting from the position shown in the illustration and moving counterclockwise, temporarily install the headlight lens gasket as shown in the illustration.

      Note

      Gently install the headlight lens gasket without pulling it.

    7. A01VTKTC01
      B007WXX Corner Groove

      Set the headlight lens gasket into the corner groove.

      Note


      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    8. A01VXUDC01
      B007Z37 Press in this Direction
      B007ZL6 Release Paper

      Using 2 screwdrivers with their tips wrapped with release paper, completely press the headlight lens gasket into the groove to install it.

      Note


      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    9. A01VU1KC01
      A 10 mm (0.394 in.) or more
      B007WXX Corner Groove

      Repeat the following until the headlight lens gasket reaches the starting position: Temporarily install the headlight lens gasket to the straight groove and completely press it into the groove, and then temporarily install it to the corner groove and completely press it into the groove.

    10. After installing the headlight lens gasket completely, check that the ends overlap for 10 mm (0.394 in.) or more.

    11. Check the installation condition of the headlight lens gasket.

      Note


      • Make sure the headlight lens gasket is not protruding and is installed properly.

      • Make sure there is no gap between the ends of the headlight lens gasket.

      • Make sure to thoroughly check the corners as the headlight lens gasket is likely to be improperly installed in the corners.

  5. INSTALL HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. Clean the sealing surface of the headlight lens.

    2. A01VV4Y

      Engage the 9 claws to install the headlight lens to the housing.

      Note

      Make sure all of the claws are engaged.

    3. A01VUA2

      Install the 4 screws.

    4. A01VX5Y

      Using a T20H "TORX" driver, install the 4 "TORX" screws.

    5. Check the installation condition of the headlight lens gasket.

      Note

      Make sure the headlight lens gasket is not protruding and completely contacts the headlight lens.

  6. INSTALL FRONT TURN SIGNAL LIGHT SOCKET

  7. INSTALL FRONT TURN SIGNAL LIGHT BULB


    1. Install the front turn signal light bulb to the front turn signal light socket.

    2. A01VV3KC01
      B007Z37 Install in this Direction

      Turn the front turn signal light socket with the front turn signal light bulb as shown in the illustration to install them as a unit.

    3. A01VXJC

      Connect the connector.

  8. INSTALL HEADLIGHT GASKET

    Click here

  9. INSTALL HEADLIGHT ECU SUB-ASSEMBLY

    Click here