ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL ENGINE COVER BRACKET


    1. Install the engine cover bracket to the cylinder head cover sub-assembly LH with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL WATER FILLER BRACKET


    1. B006Z58C01
      *a Stopper
      *b Protrusion

      Temporarily install the water filler bracket to the camshaft housing sub-assembly LH with the 2 bolts.

    2. Fully tighten the 2 bolts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Make sure that the stopper of the water filler bracket is pressed against the protrusion of the camshaft housing sub-assembly LH when fully tightening the 2 bolts.

  3. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket to the camshaft housing sub-assembly with the bolt.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

    2. Install the wire harness clamp bracket to the camshaft housing sub-assembly LH with the bolt.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  4. INSTALL DRIVE SHAFT BEARING BRACKET


    1. Install the drive shaft bearing bracket to the cylinder block sub-assembly with the 3 bolts.

      Torque:
      63.7 N*m  { 650 kgf*cm, 47 ft.*lbf }

      Note

      Make sure that there is no oil on the threads of the bolts.

  5. INSTALL NO. 5 CYLINDER BLOCK INSULATOR (w/ Oil Cooler)


    1. B0070Q2C01
      *a Fastener Surface

      Install the No. 5 cylinder block insulator to the engine assembly.

      Note

      Make sure that the No. 5 cylinder block insulator is not covering any fastener surface.

  6. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Install a new engine oil level dipstick guide O-ring to the engine oil level dipstick guide.

    2. Apply a light coat of engine oil to the engine oil level dipstick guide O-ring.

    3. Insert the engine oil level dipstick guide end into the oil pan sub-assembly.

    4. Install the engine oil level dipstick guide to the camshaft housing sub-assembly LH with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    5. Install the engine oil level dipstick to the engine oil level dipstick guide.

  7. INSTALL WATER PUMP PULLEY

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  8. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. Install the V-ribbed belt tensioner assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  9. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

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  10. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET


    1. B0086P9N01

      Temporarily install the No. 1 compressor mounting bracket to the cylinder block sub-assembly with the 2 bolts.

    2. Fully tighten the 2 bolts in the order shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  11. INSTALL COMPRESSOR ASSEMBLY WITH MAGNETIC CLUTCH

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  12. INSTALL GENERATOR ASSEMBLY

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  13. INSTALL V-RIBBED BELT

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  14. INSTALL NO. 2 VENTILATION HOSE


    1. Install the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.

  15. INSTALL VENTILATION HOSE


    1. Install the ventilation hose to the PCV valve (ventilation valve sub-assembly) and slide the clip to secure it.

  16. INSTALL NO. 2 WATER BY-PASS HOSE


    1. Install the No. 2 water by-pass hose to the water outlet and slide the clip to secure it.

  17. INSTALL NO. 3 WATER BY-PASS HOSE


    1. Install the No. 3 water by-pass hose to the water inlet pipe and slide the clip to secure it.

  18. INSTALL VACUUM PUMP ASSEMBLY

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  19. INSTALL IGNITION COIL ASSEMBLY

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  20. INSTALL SENSOR WIRE


    1. Engage the 2 clamps and install the sensor wire with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  21. INSTALL KNOCK CONTROL SENSOR

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